Overview
The ZF 2093.103.028 COUNTERSHAFT is a critical power-transfer component within the WG100, WG130, and WG131 transmission series. This OEM genuine part, identified by SKU 2093.103.028, sits directly in the gear train assembly, where it transmits rotational force from the input shaft to the output shaft through a series of meshing gears. As a countershaft, it supports multiple gear clusters and ensures smooth torque distribution across the transmission’s speed ranges. Precision-machined from high-strength alloy steel, this part maintains exacting tolerances to minimize vibration and wear, making it essential for heavy-duty commercial applications where reliability under load is non-negotiable.
Symptoms of Failure
When the ZF 2093.103.028 COUNTERSHAFT begins to degrade, operators often notice distinct warning signs. Gear slipping under load is a primary symptom, as worn splines or bearing surfaces on the countershaft fail to maintain positive engagement. Abnormal whining or grinding noises from the transmission housing, particularly during acceleration or deceleration, indicate surface fatigue or pitting on the shaft. Oil contamination with metallic debris is another red flag, as flaking material from the countershaft mixes with the lubricant. Finally, difficulty shifting between gears—especially in lower ranges—can signal that the countershaft’s alignment has shifted due to bearing seat wear, leading to binding in the gear train.
Technical Specifications
| Specification | Value |
|---|---|
| Part Number | 2093.103.028 |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Overall Length | 385 mm (estimated) |
| Diameter (bearing journals) | 45 mm (estimated) |
| Weight | 4.2 kg (estimated) |
| OEM Reference | ZF 2093.103.028 |
| Hardness | 58–62 HRC (surface) |
Compatibility
This countershaft is engineered specifically for ZF’s WG-series transmissions, with confirmed fitment in the WG100, WG130, and WG131 models. It is also compatible with the WG180 and WG200 series in certain configurations, though verification of the gear ratio set is recommended. The part interfaces directly with the 2093109002: DIFFERENTIAL and the 2093209095: DIFFERENTIAL in the output section, while the 0750117075: TAPER ROLLER BEARING supports its rotational stability. The 2093309071: DIFF.HOUSING encloses the entire assembly, ensuring proper lubrication and alignment.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2093109002 | DIFFERENTIAL | Distributes torque between output shafts |
| 0750117075 | TAPER ROLLER BEARING | Supports countershaft radial and axial loads |
| 2093209095 | DIFFERENTIAL | Secondary torque split unit |
| 2093309071 | DIFF.HOUSING | Encloses and protects differential gears |
| 0631100223 | SPRING PIN | Secures gear alignment on countershaft |
| 0730300820 | THRUST WASHER | Reduces axial friction between gears |
| 4482360002 | AXLE BEVEL GEAR | Transfers power to axle shafts |
| 2097309085 | DIFFERENTIAL AXLE | Connects differential to wheel hubs |
| 5838300811 | THRUST WASHER | Controls gear end-play in differential |
| 4482360001 | DIFFERENTIAL BEVEL GEAR | Meshes with axle bevel gear for rotation |
Frequently Asked Questions
Q: How can I confirm the ZF 2093.103.028 fits my transmission?
A: Verify your transmission model number—this countershaft is designed for WG100, WG130, and WG131 series. Cross-reference the stamped part number on your existing shaft with SKU 2093.103.028 to ensure a direct OEM replacement.
Q: What other parts should I replace when installing a new countershaft?
A: It is strongly recommended to replace the 0750117075: TAPER ROLLER BEARING and all associated 0730300820: THRUST WASHER units simultaneously, as worn bearings accelerate countershaft failure. Inspect the 2093309071: DIFF.HOUSING for scoring or cracks before reassembly.
Q: Can a damaged countershaft cause oil leaks?
A: Yes. Excessive vibration from a worn countershaft can distort seal surfaces on the 2093109002: DIFFERENTIAL housing, leading to fluid seepage around the output flanges. Early replacement of the 2093.103.028 prevents cascading seal failures.
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Phone: +86 158 2286 3467 |
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