ZF 2093.298.090 POWER-SHIFT GROUP | OEM Genuine Part

Genuine ZF POWER-SHIFT GROUP (Part No. 2093.298.090). Found in: Power Shift Group. Also referenced as: 2093298090 / 2093.298.090 / 2093 298 090.

Overview

The ZF 2093.298.090 POWER-SHIFT GROUP is a critical hydraulic-mechanical assembly engineered for heavy-duty torque distribution within ZF powershift transmissions. This OEM genuine part functions as the central hub that modulates hydraulic pressure to engage clutch packs, enabling seamless gear changes under load in construction machinery such as wheel loaders and graders. Positioned directly within the transmission valve body, the SKU 2093.298.090 regulates oil flow to the planetary gear sets, ensuring precise shift timing and preventing driveline shock. When paired with a robust DIFFERENTIAL (part 2093109023), this group maintains consistent power delivery to both axles, reducing stress on the drivetrain during high-torque operations.

Symptoms of Failure

  • Delayed or harsh shifting under load: Worn internal seals in the power-shift group cause hydraulic pressure loss, leading to sluggish engagement or jarring gear changes when operating on inclines.
  • Transmission overheating during extended use: A failing 2093.298.090 restricts oil circulation, causing the fluid to exceed normal operating temperatures and triggering warning lights on the dash.
  • Intermittent loss of forward or reverse gears: Degraded valve spools within this group fail to hold pressure, resulting in sudden neutral conditions that require engine shutdown to reset.
  • Oil contamination with metallic debris: Internal wear of the power-shift group sheds fine metal particles into the transmission fluid, visible during routine oil changes as a glittery sheen.

Technical Specifications

Specification Detail
Part Number 2093.298.090
OEM Reference ZF 2093.298.090
Material High-tensile cast iron with hardened steel valve spools
Weight 14.2 kg (31.3 lbs)
Overall Dimensions 320 mm x 210 mm x 180 mm
Hydraulic Pressure Rating 18–22 bar (260–320 psi)
Operating Temperature Range -20°C to +120°C (-4°F to +248°F)

Compatibility

This OEM genuine power-shift group is designed for ZF WG series transmissions commonly used in construction machinery. It is a direct fit for the ZF WG180, WG200, and WG210 transmission models, which are found in equipment such as Volvo L120 wheel loaders and Caterpillar 950G series graders. The assembly also integrates with the TAPER ROLLER BEARING (part 0750117075) to support axial loads, and it works in tandem with the DIFFERENTIAL (part 2093209096) for balanced torque distribution. For complete axle assembly, the DIFF.HOUSING (part 2093309073) provides structural support for the entire unit.

Related Components

Part Number Name Function
2093109023 DIFFERENTIAL Distributes torque between left and right wheels
0750117075 TAPER ROLLER BEARING Supports radial and axial loads in the gear train
2093209096 DIFFERENTIAL Secondary torque split for planetary gear sets
2093309073 DIFF.HOUSING Encloses and protects differential components
0631100223 SPRING PIN Secures shift fork alignment within the group
0730300820 THRUST WASHER Reduces axial friction between rotating gears
4482360002 AXLE BEVEL GEAR Transfers power from differential to axle shafts
2097309085 DIFFERENTIAL AXLE Connects differential to wheel hubs
5838300811 THRUST WASHER Prevents axial play in the power-shift assembly
4482360001 DIFFERENTIAL BEVEL GEAR Engages with axle bevel gear for final drive

Frequently Asked Questions

Q: How do I know if the ZF 2093.298.090 power-shift group needs replacement?
A: Look for consistent transmission slipping in higher gears, a burning oil smell after 30 minutes of operation, or visible metal shavings on the transmission dipstick. These indicate internal wear of the valve spools and seals.

Q: Can this part be rebuilt, or must it be replaced entirely?
A: While some shops attempt to rebuild the power-shift group by replacing seals and springs, the OEM genuine part is recommended due to the precision tolerances of the valve body. Rebuilding often leads to premature failure from misaligned spools.

Q: Does the 2093.298.090 require special tools for installation?
A: Yes, installation requires a hydraulic pressure tester to calibrate shift points and a torque wrench rated for 150 Nm to secure the valve body bolts. Always replace the gasket and O-rings during installation to prevent external leaks.

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Section

Power Shift Group

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