ZF 2093.352.116 INTERMEDIATE SHEET | OEM Genuine Part

Overview

The ZF 2093.352.116 INTERMEDIATE SHEET is a critical load-bearing component situated within the planetary gearset of heavy-duty ZF transmissions. This OEM genuine part acts as a precision spacer and friction surface, ensuring correct gear alignment and torque distribution between the sun gear and planetary carriers. The SKU 2093.352.116 is specifically engineered to withstand high axial loads and thermal expansion in construction machinery drivelines. When installed alongside a 5838109012: DIFFERENTIAL, this intermediate sheet maintains the critical end-play tolerances required for smooth power transfer.

Symptoms of Failure

• Intermittent gear slipping under load — When the intermediate sheet wears thin, planetary gears lose proper mesh depth, causing sudden slippage during excavation or grading operations.
• Metallic grinding noise from transmission housing — A worn 2093.352.116 allows steel-on-steel contact between the differential and carrier, producing a distinct high-pitched whine that intensifies with RPM.
• Contaminated transmission oil with bronze particles — Degradation of this sheet releases fine metallic debris into the lubricant, often visible as glitter in oil samples during routine maintenance.
• Hard shifting or gear lock-up — Excessive wear causes the intermediate sheet to distort, jamming the 0750117075: TAPER ROLLER BEARING and preventing smooth engagement of forward/reverse clutches.

Technical Specifications

Part Number	2093.352.116
Material	Case-hardened alloy steel (SAE 8620 equivalent)
Outer Diameter	195.0 mm
Inner Diameter	142.5 mm
Thickness	4.75 mm
Weight	0.85 kg
Surface Finish	Ground, Ra 0.4 µm
OEM Reference	ZF 2093.352.116 (Genuine)

Compatibility

This intermediate sheet is designed for ZF heavy-duty powershift transmissions commonly used in wheel loaders, dozers, and graders. It is a direct fit for the following transmission models:

• ZF WG180 (all variants)
• ZF WG200 (series 3 and 4)
• ZF WG210 (early production)
• ZF 4WG-200 (with planetary differential)

For complete differential assembly, pair this part with the 2093209023: DIFFERENTIAL and the 5838300626: DIFFERENTIAL HOUSING to restore factory clearance specifications.

Related Components

Part Number	Name	Function
5838109012	DIFFERENTIAL	Distributes torque between left and right axles
0750117075	TAPER ROLLER BEARING	Supports radial and axial loads on the differential shaft
2093209023	DIFFERENTIAL	Complete differential assembly for WG200 transmissions
5838300626	DIFFERENTIAL HOUSING	Encloses and protects differential gears
0631329088	SPRING PIN	Secures intermediate sheet alignment
5838300811	THRUST WASHER	Reduces axial friction on planetary gears
5838300721	AXLE BEVEL GEAR	Transfers power from differential to axle shafts
5838300633	AXLE	Drives wheel hubs from differential output
5838300753	THRUST WASHER	Controls end-play in bevel gear set
5838300818	THRUST WASHER	Provides wear surface for differential side gears

Frequently Asked Questions

Q: Can I reuse the old intermediate sheet if it looks clean?
A: No. The ZF 2093.352.116 is a wear item that work-hardens over time. Even if visually intact, its thickness tolerance may have shifted, causing premature failure of the 5838300811: THRUST WASHER and adjacent bearings. Always replace with a new OEM sheet during transmission rebuilds.

Q: Does this part require special installation tools?
A: Yes. A hydraulic press and a dial indicator are recommended to verify the 0.05–0.15 mm end-play after installation. Incorrect shimming can damage the 5838300721: AXLE BEVEL GEAR within 50 operating hours.

Q: How do I confirm this part fits my ZF WG200 transmission?
A: Verify your transmission serial number plate. The 2093.352.116 is compatible with WG200 units built after 2005. For earlier models, cross-reference with the 5838300633: AXLE part number to ensure matching spline counts.