Overview
The ZF 2094.140.004 POWER LIFT is a critical OEM genuine component engineered for heavy-duty construction machinery transmissions. This hydraulic power lift assembly provides the necessary force to engage and disengage the PTO (Power Take-Off) clutch pack, enabling auxiliary equipment operation such as dump bodies, winches, or concrete mixers. Positioned within the upper valve body section of the transmission, it interfaces directly with the 2094101011: TRANSMISSION HOUSING and the 2094301045: HOUSING to regulate hydraulic flow. The SKU 2094.140.004 is precision-machined to ZF factory tolerances, ensuring reliable lifting capacity under extreme loads.
Symptoms of Failure
- Intermittent PTO engagement failure: When the power lift wears, the transmission may fail to engage the PTO consistently, causing sudden loss of hydraulic power to auxiliary equipment.
- Hydraulic oil leaks near the valve body: Worn seals or cracked lift pistons allow transmission fluid to seep past the 0635460022: BALL check valve, leaving puddles under the chassis.
- Delayed or sluggish lifting response: A degraded power lift reduces hydraulic pressure, causing a 2-3 second delay before the PTO engages, which can damage driveline components.
- Unusual grinding or whining noises: Metal-on-metal contact from a failing lift piston produces audible noise during PTO activation, indicating imminent internal damage.
Technical Specifications
| Specification | Value |
|---|---|
| OEM Part Number | 2094.140.004 |
| Part Type | Power Lift Assembly |
| Material | Hardened Steel / Aluminum Alloy |
| Weight | 1.8 kg (4.0 lbs) |
| Dimensions (L x W x H) | 120 mm x 80 mm x 65 mm |
| Operating Pressure | 12-18 bar (174-261 psi) |
| OEM Reference | ZF 2094.140.004 |
Compatibility
This power lift is designed for ZF WG-series transmissions commonly found in construction loaders, graders, and dump trucks. It is compatible with the following ZF models: WG180, WG200, WG210, and WG250. The part also fits select ErgoPower and Ecolife variants used in Volvo, Liebherr, and Caterpillar equipment. For proper installation, ensure the 2094301044: COVER is torqued to factory specifications to prevent fluid bypass.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094101011 | TRANSMISSION HOUSING | Encloses gear train and hydraulic circuits |
| 2094301045 | HOUSING | Supports valve body and power lift assembly |
| 0635460022 | BALL | Check valve for hydraulic pressure regulation |
| 2094301044 | COVER | Seals the power lift chamber |
| 0750111371 | SHAFT SEAL | Prevents fluid leakage at rotating shafts |
| 0634303085 | O-RING | Provides static sealing between components |
| 2094301030 | GASKET | Ensures leak-proof joint between housings |
| 0631306670 | CYLINDRICAL PIN | Aligns and secures assembly components |
| 0636011356 | HEXAGON SCREW | Fastens housing and cover to transmission |
| 4475280060 | SCREW PLUG | Seals hydraulic test ports |
