Overview
The ZF 2094.168.016 SPLITTER BOX is a precision-engineered OEM genuine component designed for heavy-duty construction machinery transmissions. This unit serves as the primary power distribution hub, managing torque flow between the main gearbox and auxiliary drives. Positioned directly on the transmission housing, the splitter box ensures seamless gear engagement under high-load conditions. The SKU 2094.168.016 is manufactured to ZF’s exacting tolerances, guaranteeing a direct fit and long service life in demanding environments like wheel loaders and graders. When paired with a robust 2094101019: TRANSMISSION HOUSING, this splitter box optimizes drivetrain efficiency and reduces parasitic power loss.
Symptoms of Failure
- Intermittent gear slipping under load: A worn splitter box often causes unexpected disengagement when the machine is climbing or pushing heavy material.
- Oil seepage at the splitter box seam: Degraded seals allow transmission fluid to escape, leading to low oil levels and potential overheating.
- Grinding or whining noise during shifts: Internal bearing wear produces metallic sounds, particularly when transitioning between high and low range.
- Delayed engagement after shifting: The unit fails to lock into gear promptly, causing a noticeable lag before power is transmitted.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 2094.168.016 |
| Material | High-grade cast iron with hardened steel internals |
| Weight | 14.5 kg (32.0 lbs) |
| Overall Dimensions | 320 mm x 240 mm x 180 mm |
| OEM Reference | ZF 2094.168.016 (Genuine) |
| Seal Type | Integrated lip seal (compatible with 0750111371: SHAFT SEAL) |
| Fastener Torque | 85 Nm (using 0636011356: HEXAGON SCREW) |
Compatibility
This splitter box is engineered for ZF’s WG series transmissions, specifically the WG180 and WG200 models used in construction machinery. It also fits select variants of the WG150 and WG210 series where a separate splitter unit is employed. The part interfaces directly with the 0899325353: HOUSING and the 2094298058: HOUSING to form a sealed assembly. For complete installation, the 2094301071: COVER must be secured over the splitter box to protect internal components from debris.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094101019 | TRANSMISSION HOUSING | Main structural casing for gear sets |
| 0899325353 | HOUSING | Intermediate support for splitter box |
| 2094298058 | HOUSING | Secondary housing for clutch pack |
| 2094301071 | COVER | Protective lid for splitter box |
| 0750111371 | SHAFT SEAL | Prevents fluid leakage at output shaft |
| 0634303085 | O-RING | Seals housing joint surfaces |
| 0631306670 | CYLINDRICAL PIN | Aligns splitter box during assembly |
| 0636011356 | HEXAGON SCREW | Secures splitter box to housing |
| 4475280066 | SCREW PLUG | Closes oil drain port |
| 0634303312 | O-RING | Seals screw plug interface |
