ZF 2094.222.009 BUSH | OEM Genuine Part

Overview

The ZF 2094.222.009 BUSH is a precision-engineered OEM genuine component designed to serve as a critical wear surface within the differential assembly of heavy-duty construction machinery transmissions. This bushing acts as a load-bearing interface, reducing friction between rotating shafts and stationary housings to maintain precise gear alignment. The SKU 2094.222.009 is specifically positioned in the final drive section, where it supports the axle shaft and ensures smooth torque transfer under extreme loads. When installed alongside a 5838109009: DIFFERENTIAL, this bushing helps maintain the structural integrity of the entire drivetrain assembly.

Symptoms of Failure

When the ZF 2094.222.009 bushing wears beyond tolerance, operators will notice distinct performance degradation. Common failure indicators include:

• Axial play in the differential housing – Excessive movement detected during inspection, often accompanied by a knocking sound when shifting between forward and reverse.
• Metallic debris in transmission oil – Worn bushing material contaminates the lubricant, visible as bronze or steel particles during routine oil changes.
• Intermittent gear grinding – The bushing’s inability to maintain proper shaft alignment causes misengagement of the 5838300721: AXLE BEVEL GEAR, resulting in harsh engagement noises.
• Oil seepage near the axle seal – Worn bushings allow shaft wobble, which compromises the seal lip and leads to gradual lubricant loss.

Technical Specifications

Parameter	Value
Part Number	2094.222.009
Material	Phosphor bronze with PTFE lining
Inner Diameter	45.00 mm
Outer Diameter	55.00 mm
Length	30.00 mm
Weight	0.18 kg
OEM Reference	ZF 2094.222.009

Compatibility

This bushing is engineered for ZF’s heavy-duty transmission series commonly used in wheel loaders, graders, and excavators. It is a direct fit for the following transmission models:

• ZF WG180
• ZF WG200
• ZF WG210
• ZF 4WG-200
• ZF 6WG-250

For complete drivetrain restoration, always pair this bushing with a new 0750117075: TAPER ROLLER BEARING and inspect the 5838300626: DIFFERENTIAL HOUSING for scoring or warpage. The 2093209023: DIFFERENTIAL assembly should also be checked for runout tolerances during rebuilds.

Related Components

Part Number	Name	Function
5838109009	DIFFERENTIAL	Distributes torque between axle shafts
0750117075	TAPER ROLLER BEARING	Supports axial and radial loads on shafts
2093209023	DIFFERENTIAL	Secondary differential for multi-axle drive
5838300626	DIFFERENTIAL HOUSING	Encloses and aligns differential gears
0631329088	SPRING PIN	Secures gears to shafts
5838300811	THRUST WASHER	Controls axial clearance in gear sets
5838300721	AXLE BEVEL GEAR	Transfers power from differential to axle
5838300633	AXLE	Drives wheel hubs
5838300753	THRUST WASHER	Reduces friction on gear faces
5838300818	THRUST WASHER	Prevents gear-to-housing contact

Frequently Asked Questions

Q: Can the 2094.222.009 bushing be reused after disassembly?
A: No. This is a single-use wear component. Once removed, the bushing’s interference fit is compromised, and reinstallation risks premature failure. Always replace it with a new OEM part during any differential overhaul.

Q: How does this bushing interact with the taper roller bearing?
A: The bushing provides a low-friction surface for the axle shaft, while the 0750117075: TAPER ROLLER BEARING handles heavy radial loads. Together, they prevent metal-on-metal contact and extend the life of the differential housing.

Q: What torque specification applies to the bushing installation?
A: The bushing itself is press-fit; no torque value applies. However, the retaining bolts for the differential housing should be torqued to 120 Nm per ZF service manual specifications.