Overview
The ZF 2094.310.061 DISC CARRIER is a precision-machined internal component engineered for heavy-duty construction machinery transmissions. This OEM genuine part functions as the central hub that supports and drives the clutch disc packs within the planetary gearset assembly. Located inside the main transmission housing, the disc carrier transfers rotational torque from the input shaft to the friction discs, enabling smooth gear engagement under extreme loads. The SKU 2094.310.061 is manufactured to ZF’s exacting tolerances, ensuring minimal axial play and consistent hydraulic pressure distribution across the clutch packs. When installed alongside the 2094101012: TRANSMISSION HOUSING, this carrier forms the critical interface between the rotating clutch assembly and the stationary housing structure.
Symptoms of Failure
- Delayed or harsh gear engagement: A worn disc carrier causes uneven clutch pack loading, leading to noticeable hesitation or jarring shifts during operation.
- Metallic grinding noises from transmission: Excessive wear on the carrier’s spline teeth produces a distinct grinding sound, particularly when the machine is under load or turning.
- Transmission fluid contamination with metal particles: As the carrier surface degrades, fine metallic debris enters the hydraulic circuit, often visible as glitter in the oil filter or drain pan.
- Intermittent loss of drive in forward or reverse: A cracked or warped disc carrier can cause the clutch packs to slip intermittently, resulting in sudden power loss during critical maneuvers.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 2094.310.061 |
| Material | High-strength alloy steel (induction-hardened) |
| Outer Diameter | 185 mm (approx.) |
| Inner Diameter (spline bore) | 65 mm (approx.) |
| Overall Height | 42 mm (approx.) |
| Weight | 1.8 kg (approx.) |
| OEM Reference | ZF 2094.310.061 |
| Surface Finish | Ground and phosphate-coated |
Compatibility
This disc carrier is designed for use in ZF’s WG series powershift transmissions commonly found in wheel loaders, graders, and telescopic handlers. Based on its spline profile and clutch pack configuration, the 2094.310.061 is compatible with the following ZF transmission models: WG180, WG200, and WG211. It also fits select variants of the 4WG-200 and 4WG-210 series. For proper installation, ensure the mating 2094301036: HOUSING and 2094298057: HOUSING are free from scoring or distortion. The carrier must be sealed with the 2094301071: COVER to prevent contamination ingress.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094101012 | TRANSMISSION HOUSING | Encloses and supports the entire gear train |
| 2094301036 | HOUSING | Intermediate casing for clutch pack assembly |
| 2094298057 | HOUSING | Rear housing section for output shaft support |
| 2094301071 | COVER | Seals the disc carrier access port |
| 0750111371 | SHAFT SEAL | Prevents fluid leakage at rotating shaft interface |
| 0634303085 | O-RING | Provides static seal between housing faces |
| 2094301030 | GASKET | Compression seal for cover plate |
| 0631306670 | CYLINDRICAL PIN | Aligns housing components during assembly |
| 0636011356 | HEXAGON SCREW | Fastens housing sections together |
| 4475280060 | SCREW PLUG | Closes hydraulic test ports |
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