Overview
The ZF 2094.336.015 FLANGE is a critical OEM genuine component designed for high-torque applications within ZF construction machinery transmissions. This flange serves as the primary interface between the transmission output and the driveline, ensuring precise rotational alignment and secure power transfer. Positioned directly on the main shaft assembly, the 2094.336.015 flange absorbs significant torsional loads while maintaining a sealed connection to prevent contamination. As an OEM part, it guarantees exact fitment and material integrity for demanding off-highway environments. The SKU 2094.336.015 is frequently specified during rebuilds of heavy-duty gearboxes.
Symptoms of Failure
When the ZF 2094.336.015 FLANGE begins to wear, operators often notice oil leaks around the output shaft seal area, a common long-tail search query for transmission rebuilders. Another clear indicator is driveline vibration during acceleration or deceleration, which signals flange distortion or spline wear. You may also experience intermittent gear engagement issues caused by axial play between the flange and the 2094104412: MAIN SHAFT. Finally, metallic debris in the transmission fluid often points to flange hub fretting, requiring immediate replacement to avoid cascading damage to the 2094304054: MAIN SHAFT.
Technical Specifications
| Specification | Detail |
|---|---|
| Part Number | 2094.336.015 |
| Material | Forged alloy steel, induction-hardened |
| Outer Diameter | 165 mm (approx.) |
| Bolt Circle Diameter | 130 mm (approx.) |
| Center Bore | 45 mm (spline-fit) |
| Weight | 2.8 kg (6.2 lbs) |
| OEM Reference | ZF 2094.336.015 |
Compatibility
This flange is engineered for ZF’s heavy-duty powershift transmission series commonly used in construction machinery. It is a direct fit for the WG180 and WG200 transmission models, as well as the WG160 series in certain configurations. The 2094.336.015 flange also integrates with the 4WG-200 and 5WG-200 variants. For proper assembly, ensure the flange is paired with the correct 2094106010: SHIFT SYSTEM and the 2094206001: GEARSHIFT SHAFT to maintain precise shift timing.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094104412 | MAIN SHAFT | Transfers torque from clutch pack to flange |
| 2094304054 | MAIN SHAFT | Alternate spline configuration for WG200 |
| 2094106010 | SHIFT SYSTEM | Controls hydraulic clutch engagement |
| 2094206001 | GEARSHIFT SHAFT | Mechanical linkage for shift forks |
| 2094306053 | GEARSHIFT SHAFT | Replacement shaft for 4-speed models |
| 0630513070 | SNAP RING | Secures flange axial position on shaft |
| 2094306019 | WASHER | Thrust washer for flange load distribution |
| 0732040444 | COMPRESSION SPRING | Returns shift rail to neutral position |
| 0732040728 | COMPRESSION SPRING | Higher tension spring for heavy-load shifts |
| 2093206001 | BUSH | Guides gearshift shaft through housing |
Frequently Asked Questions
Q: Can I reuse the old snap ring when installing the 2094.336.015 flange?
A: No. ZF recommends always replacing the 0630513070: SNAP RING during flange installation to ensure proper axial retention and prevent loosening under vibration.
Q: What torque specification should I use for the flange bolts?
A: For the 2094.336.015 flange, apply 120 Nm (88 lb-ft) to the mounting bolts in a star pattern. Always consult the ZF service manual for your specific transmission model (WG180/WG200) as torque values may vary with the 2094304054: MAIN SHAFT variant.
Q: Will this flange work with a 5WG-200 transmission?
A: Yes, the 2094.336.015 is fully compatible with the 5WG-200 series. Ensure you also inspect the 2094106010: SHIFT SYSTEM for wear when performing the flange replacement to avoid future shift hesitation.
📞 Need this part? Contact our ZF specialists:
Email: info@partszf.com |
Phone: +86 158 2286 3467 |
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