ZF 2095.109.016 DIFFERENTIAL | OEM Genuine Part

Genuine ZF DIFFERENTIAL (Part No. 2095.109.016). Found in: Differential. Also referenced as: 2095109016 / 2095.109.016 / 2095 109 016.

Overview

The ZF 2095.109.016 DIFFERENTIAL is a critical torque-distribution component engineered for heavy-duty construction machinery transmissions. This OEM genuine part sits within the final drive assembly of ZF powershift gearboxes, where it splits input torque between the left and right axle shafts while allowing for speed differentiation during turns. The SKU 2095.109.016 is precision-machined to maintain exacting gear mesh patterns, ensuring smooth power delivery under extreme loads. As a core differential unit, it directly interfaces with the DIFF.HOUSING and works in concert with the DIFFERENTIAL assembly to manage rotational forces in wheel loaders, graders, and dozers.

Symptoms of Failure

  • Low-speed gear chatter during turns – Worn internal spider gears cause a distinct clicking or grinding noise when the machine maneuvers under load, indicating differential gear wear.
  • Uneven tire wear patterns – A failing 2095.109.016 differential prevents proper speed differentiation, leading to accelerated scrubbing on drive tires, especially on hard surfaces.
  • Oil contamination with metallic debris – Pitting or spalling on the differential cross shaft produces fine metal particles in the transmission oil, visible during drain intervals.
  • Intermittent wheel lock-up – Seized differential components cause one wheel to drag or lock momentarily when turning, creating a jerking sensation in the operator station.

Technical Specifications

Parameter Value
Part Number 2095.109.016
OEM Reference ZF 2095.109.016
Material Case-hardened alloy steel (20MnCr5)
Weight 8.4 kg (18.5 lbs)
Outer Diameter 210 mm
Overall Length 185 mm
Internal Spline Count 28
Operating Torque Range 2,500–4,200 Nm

Compatibility

This differential is designed for ZF WG-series powershift transmissions commonly found in construction machinery. It is a direct fit for the WG180, WG200, and WG250 transmission models. The 2095.109.016 also integrates with the WG160 series in certain wheel loader configurations. When replacing this unit, always inspect the TAPER ROLLER BEARING for preload wear and verify the SPRING PIN securing the differential cross shaft is not sheared.

Related Components

Part Number Name Function
0750117075 TAPER ROLLER BEARING Supports differential carrier rotation
2095209037 DIFFERENTIAL Complete differential assembly
2095309059 DIFF.HOUSING Encloses differential gears
0631329086 SPRING PIN Locks cross shaft in housing
0730300820 THRUST WASHER Reduces axial gear face wear
4482360002 AXLE BEVEL GEAR Transfers torque to axle shafts
2095309081 DIFFERENTIAL AXLE Drives wheel hub assemblies
5838300811 THRUST WASHER Side gear clearance control
4482360001 DIFFERENTIAL BEVEL GEAR Spider gear set component
2095309061 SLEEVE Bearing spacer on differential
Section

Differential

Part Type (CN)

Differential

WA WhatsApp