Overview
The ZF 2095.168.012 SPLITTER BOX is a critical power distribution component engineered for heavy-duty construction machinery transmissions. This OEM genuine part functions as the primary interface that splits torque between the main gearbox and the auxiliary drive systems, ensuring seamless power flow in demanding off-highway applications. Located within the transmission housing assembly, the SKU 2095.168.012 directly controls gear ratio selection for low-speed, high-torque operations. When integrated with the 2095109016: DIFFERENTIAL, it optimizes load distribution across axles, while the 0750117075: TAPER ROLLER BEARING supports its rotational stability under extreme stress.
Symptoms of Failure
- Oil leaks around the splitter box housing – Worn seals or gaskets cause fluid seepage, often visible as drips near the transmission bell housing. This is a common long-tail search query for “ZF splitter box oil leak repair.”
- Gear slipping during range shifts – The splitter box fails to engage properly, resulting in delayed or jerky transitions between high and low ranges. Operators may notice “transmission slipping under load” in wheel loaders or graders.
- Unusual grinding or whining noises – Damaged internal gears or bearings produce metallic sounds, particularly when the vehicle is under heavy torque. This symptom often triggers searches for “ZF transmission noise when accelerating.”
- Intermittent power loss to auxiliary systems – The splitter box cannot maintain consistent output, causing hydraulic pumps or PTOs to operate erratically, a condition frequently described as “ZF splitter box power loss.”
Technical Specifications
| Specification | Value |
|---|---|
| Part Number | 2095.168.012 |
| Product Type | Splitter Box (Range Splitter) |
| Material | High-strength cast iron housing with hardened steel gears |
| Weight | 12.4 kg (27.3 lbs) |
| Dimensions (L x W x H) | 320 mm x 210 mm x 180 mm |
| OEM Reference | ZF 2095.168.012 (Genuine) |
| Input Torque Capacity | Up to 2,500 Nm |
| Operating Temperature Range | -20°C to +120°C |
Compatibility
This ZF 2095.168.012 splitter box is engineered for use in ZF WG180, WG200, and WG210 series transmissions commonly found in construction machinery such as wheel loaders, graders, and dump trucks. It also integrates with the 2095209037: DIFFERENTIAL for rear axle torque splitting and the 2095309059: DIFF.HOUSING for structural support. Always verify your transmission model number before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2095109016 | DIFFERENTIAL | Distributes torque between wheels |
| 0750117075 | TAPER ROLLER BEARING | Supports rotating shafts under axial loads |
| 2095209037 | DIFFERENTIAL | Secondary torque distribution unit |
| 2095309059 | DIFF.HOUSING | Encloses differential gears |
| 0631329086 | SPRING PIN | Secures gear alignment |
| 0730300820 | THRUST WASHER | Reduces axial friction |
| 4482360002 | AXLE BEVEL GEAR | Transfers power to axle shafts |
| 2095309081 | DIFFERENTIAL AXLE | Connects differential to wheels |
| 5838300811 | THRUST WASHER | Secondary axial load reducer |
| 4482360001 | DIFFERENTIAL BEVEL GEAR | Drives differential rotation |
