Overview
The ZF 2095.246.010 SET OF SPRINGS is a critical OEM genuine component engineered for the WG100, WG130, and WG131 transmission series. This spring set provides the precise clamping force required to maintain consistent pressure on clutch packs and valve body assemblies within the transmission. By ensuring correct spring tension, the 2095.246.010 prevents premature wear on adjacent rotating assemblies, including the 5838109007: DIFFERENTIAL and the 2095209019: DIFFERENTIAL. The SKU 2095.246.010 is factory-matched to ZF’s exacting tolerances, making it a direct replacement for worn units in heavy-duty industrial applications.
Symptoms of Failure
When the ZF 2095.246.010 SET OF SPRINGS fatigues or breaks, operators will notice distinct performance degradation. Common failure symptoms include:
- Delayed gear engagement or slipping under load – Reduced spring tension causes clutch packs to slip, especially during uphill or loaded starts.
- Erratic shift timing and harsh shifting – Inconsistent spring force leads to unpredictable hydraulic pressure, resulting in jarring gear changes.
- Transmission overheating due to clutch drag – Worn springs fail to fully disengage clutches, generating excess friction and heat.
- Oil leaks near the valve body or clutch housing – Broken spring fragments can damage seals, causing fluid loss and contamination.
Technical Specifications
| Specification | Value |
|---|---|
| Part Number | 2095.246.010 |
| Material | High-tensile spring steel (ISO 8458-3) |
| Wire Diameter | 3.5 mm (0.138 in) |
| Outer Diameter | 28.0 mm (1.102 in) |
| Free Length | 45.0 mm (1.772 in) |
| Number of Springs per Set | 6 |
| Weight (set) | 0.12 kg (0.26 lb) |
| OEM Reference | ZF 2095.246.010 |
| Surface Finish | Phosphate-coated for corrosion resistance |
Compatibility
This SET OF SPRINGS is specifically designed for ZF’s WG-series powershift transmissions. Verified compatible models include:
- ZF WG100
- ZF WG130
- ZF WG131
- ZF WG180 (with minor adaptation – verify spring pocket depth)
- ZF WG200 (check clutch pack stack height)
During installation, always inspect the 0750117075: TAPER ROLLER BEARING for wear, as spring failure often damages bearing races. Additionally, the 0631329086: SPRING PIN should be replaced simultaneously to ensure proper alignment of the spring retainer.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109007 | DIFFERENTIAL | Distributes torque between output shafts |
| 0750117075 | TAPER ROLLER BEARING | Supports axial and radial loads on shafts |
| 2095209019 | DIFFERENTIAL | Secondary differential for planetary gear sets |
| 0631329086 | SPRING PIN | Secures spring retainers to valve body |
| 5838300817 | THRUST WASHER | Reduces axial friction in clutch drum |
| 5838300682 | DIFFERENTIAL AXLE | Carries differential pinion gears |
| 5838300811 | THRUST WASHER | Controls end-play in planetary carrier |
| 5841302064 | THRUST WASHER | Spacer for output shaft assembly |
| 5838300137 | OUTER CLUTCH DISK | Steel friction plate for clutch pack |
| 5838300138 | INNER CLUTCH DISK | Friction-lined plate for torque transfer |
