Overview
The ZF 2095.253.001 MAGNET CARRIER is a critical internal component engineered to capture ferrous debris within the transmission oil circuit of heavy-duty construction machinery. This OEM genuine part, identified by SKU 2095.253.001, sits directly within the differential housing assembly, where it rotates to attract and retain metallic wear particles generated by gears and bearings. By preventing these contaminants from circulating through the hydraulic system, the magnet carrier protects precision components like the 5838109021: DIFFERENTIAL and the 0750117075: TAPER ROLLER BEARING from accelerated abrasion and premature failure.
Symptoms of Failure
- Transmission fluid contamination: A worn or fractured magnet carrier allows metal particles to circulate freely, causing dark, gritty oil that reduces lubrication efficiency.
- Intermittent gear slipping under load: Debris buildup on the carrier or its fracture reduces magnetic retention, leading to erratic clutch engagement and power loss during heavy operation.
- Unusual whining or grinding noises: When the carrier fails to trap debris, particles embed in the 2095209019: DIFFERENTIAL gearset, producing audible metallic sounds from the transmission housing.
- Oil leaks near the differential housing: A cracked magnet carrier can displace internal seals, causing fluid seepage around the mounting flange.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 2095.253.001 |
| Material | High-tensile steel with ceramic ferrite magnets |
| Outer Diameter | 120 mm (estimated) |
| Inner Bore Diameter | 45 mm (estimated) |
| Overall Height | 35 mm (estimated) |
| Weight | 0.85 kg (estimated) |
| OEM Reference | ZF 2095.253.001 |
| Magnetic Pull Force | ≥ 12 N (estimated) |
Compatibility
This magnet carrier is designed for integration into ZF’s heavy-duty powershift transmission series commonly used in wheel loaders, graders, and excavators. It is a direct fit for the following models: ZF WG180, ZF WG200, ZF 4WG200, and ZF 6WG250. Always verify your transmission serial number before installation. For complete assembly, pair this part with the 0631329086: SPRING PIN to secure the carrier to the shaft.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109021 | DIFFERENTIAL | Distributes torque to drive axles |
| 0750117075 | TAPER ROLLER BEARING | Supports rotating shafts under axial/radial loads |
| 2095209019 | DIFFERENTIAL | Secondary gear reduction unit |
| 0631329086 | SPRING PIN | Locks magnet carrier to shaft |
| 5838300817 | THRUST WASHER | Controls axial clearance in gear sets |
| 5838300682 | DIFFERENTIAL AXLE | Transmits rotation to wheel hubs |
| 5838300811 | THRUST WASHER | Reduces friction on planetary gears |
| 5841302064 | THRUST WASHER | Spacer for differential carrier |
| 5838300812 | SEALING RING | Prevents oil bypass around carrier |
| 5838300137 | OUTER CLUTCH DISK | Provides friction surface for gear engagement |
