Overview
The ZF 4108.103.090 OUTPUT is a critical driveline component engineered for heavy-duty construction machinery transmissions. This OEM genuine part serves as the primary output flange or hub assembly, transferring rotational torque from the transmission’s planetary gear set directly to the drive shaft. Positioned at the rear of the transmission housing, it ensures precise power delivery under extreme load conditions. The SKU 4108.103.090 is manufactured to ZF’s exacting tolerances, guaranteeing a direct fit and long service life in demanding environments such as wheel loaders, graders, and dump trucks.
Symptoms of Failure
When the ZF 4108.103.090 OUTPUT begins to wear, operators may notice oil seepage around the rear transmission seal, often mistaken for a simple gasket leak. Another common symptom is driveline vibration during acceleration or deceleration, indicating spline wear or hub distortion. You might also experience intermittent gear slipping in higher ranges, as the output component loses its ability to maintain constant engagement with the shaft. Finally, metallic debris in the transmission fluid is a clear sign that this part is shedding material, requiring immediate replacement to prevent cascading damage to the 4108101068: HOUSING and 4108201177: HOUSING.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4108.103.090 |
| Material | High-strength alloy steel (induction-hardened) |
| Outer Diameter | 180 mm (approx.) |
| Overall Length | 95 mm |
| Weight | 3.2 kg |
| Spline Count | 14-tooth internal spline |
| OEM Reference | ZF 4108.103.090 |
| Torque Capacity | Up to 2,500 Nm |
Compatibility
This output component is specifically designed for ZF’s WG180 and WG200 series transmissions, commonly found in construction machinery from manufacturers like Liebherr, Caterpillar, and Volvo. It also fits select variants of the WG150 and WG250 power shift transmissions. Always verify the transmission serial number before ordering, as minor design changes exist between early and late production runs. For proper installation, ensure the mating 0636302056: SCREW PLUG is torqued to factory specifications, and inspect the 4108301304: BEARING COVER for any wear that could affect alignment.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4108101068 | HOUSING | Encloses the output shaft assembly |
| 4108201177 | HOUSING | Rear transmission housing section |
| 0636302056 | SCREW PLUG | Seals oil passage in output area |
| 4108301304 | BEARING COVER | Retains output bearing in position |
| 4108306173 | GASKET | Prevents oil leaks between housings |
| 0750110040 | SHAFT SEAL | Dynamic seal for rotating output shaft |
| 0636302013 | SCREW PLUG | Secondary drain plug for housing |
| 0501309567 | THERMOMETER | Monitors transmission oil temperature |
| 4108338020 | ADAPTER | Connects output flange to drive shaft |
| 4108111050 | POWER TAKE-OFF | Drives auxiliary hydraulic pumps |
