Overview
The ZF 4108.303.219 PLANET CARRIER is a critical rotating assembly within the planetary gear set of heavy-duty ZF transmissions. This OEM genuine part supports the planetary gears and distributes torque evenly across the gear train, directly influencing shift quality and load-bearing capacity. As a central hub in the transmission’s power flow, the planet carrier works in concert with the 4108101108: HOUSING and the 4108301436: INPUT SHAFT to manage high rotational forces. The SKU 4108.303.219 is precision-machined to OEM tolerances, ensuring seamless integration into construction machinery transmissions.
Symptoms of Failure
- Gear Slipping Under Load: When the planet carrier wears, planetary gears lose alignment, causing intermittent slipping during acceleration or uphill operation.
- Metallic Grinding Noises: A distinct grinding or whining sound from the transmission housing often indicates worn carrier bearings or cracked carrier pockets.
- Oil Contamination with Metal Shavings: Excessive wear on the carrier’s gear pockets produces metallic debris in the transmission fluid, visible during oil changes.
- Erratic Shift Timing: A failing carrier disrupts gear engagement timing, leading to harsh or delayed shifts in construction equipment.
Technical Specifications
| Specification | Detail |
|---|---|
| Part Number | 4108.303.219 |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Outer Diameter | 185 mm (approx.) |
| Overall Height | 95 mm (approx.) |
| Weight | 4.2 kg (9.3 lbs) |
| OEM Reference | ZF 4108.303.219 |
| Heat Treatment | Carburized and tempered |
Compatibility
This planet carrier is designed for ZF WG series transmissions commonly used in construction machinery. It is a direct fit for the WG180, WG200, and WG210 models. It also applies to select variants of the WG150 and WG250 series. Always verify the transmission serial number before installation. The carrier mounts between the 4108306172: GASKET and the 0730365280: TYPE PLATE for proper sealing and identification.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4108101108 | HOUSING | Encloses the planetary gear set and carrier assembly |
| 4108306172 | GASKET | Seals the housing-to-carrier interface to prevent oil leaks |
| 0730365280 | TYPE PLATE | Identifies transmission model and serial number |
| 4108301436 | INPUT SHAFT | Transfers engine torque to the planet carrier |
| 0735330931 | BALL BEARING | Supports carrier shaft rotation |
| 0630532160 | RETAINING RING | Secures bearing in position |
| 0630531130 | RETAINING RING | Locks planetary gear pins |
| 0636302014 | SCREW PLUG | Closes oil passages in the carrier |
| 0634801057 | SEALING RING | Prevents fluid bypass around the carrier |
| 4475280018 | SCREW PLUG | Seals secondary oil gallery |
