Overview
The ZF 4108.311.049 WASHER is an OEM genuine thrust washer engineered for precise axial load management within ZF heavy-duty transmission assemblies. This component sits between rotating gear sets and stationary housings, acting as a sacrificial wear surface that maintains critical clearances under high torque conditions. The SKU 4108.311.049 is specifically designed to prevent metal-on-metal contact in planetary gear sections, ensuring smooth power flow in construction machinery transmissions. When paired with a 4108101057 HOUSING or a 4108201177 HOUSING, this washer forms a sealed boundary that protects internal components from debris ingress and lubricant loss.
Symptoms of Failure
- Transmission oil leaks at housing seams — When the 4108.311.049 washer wears beyond tolerance, it allows pressurized oil to escape between the BEARING COVER and housing, creating visible drips on the transmission exterior.
- Gear slipping under load — A collapsed washer reduces axial preload, causing planetary gear sets to lose engagement during heavy digging or lifting operations.
- Metallic grinding noise during shifting — Worn washer fragments contaminate the oil system, leading to audible scraping between gear teeth and the SCREW PLUG threads.
- Erratic clutch engagement — Thickness loss in the washer alters piston stroke, delaying clutch pack activation and producing harsh shifts in WG-series transmissions.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4108.311.049 |
| Material | Case-hardened steel with phosphate coating |
| Outer Diameter | 82.5 mm |
| Inner Diameter | 65.0 mm |
| Thickness | 2.5 mm |
| Weight | 0.045 kg |
| OEM Reference | ZF 4108.311.049 |
| Hardness | HRC 58-62 |
Compatibility
This thrust washer is a direct fit for ZF WG180, WG200, and WG210 series transmissions commonly used in wheel loaders, excavators, and telehandlers. It also applies to select ZF 4WG-200 and 6WG-200 off-highway gearboxes. For proper installation, always replace the 4108306173 GASKET and 0750110040 SHAFT SEAL simultaneously to prevent cross-contamination from old sealing surfaces.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4108101057 | HOUSING | Encloses planetary gear set |
| 4108201177 | HOUSING | Supports output shaft bearings |
| 0636302056 | SCREW PLUG | Seals oil drain port |
| 4108301304 | BEARING COVER | Retains thrust washer in position |
| 4108306173 | GASKET | Prevents oil seepage at joints |
| 0750110040 | SHAFT SEAL | Blocks debris entry at shaft exit |
| 6053108155 | CONTROL COVER | Houses shift valve assembly |
| 6053308348 | CONTROL COVER | Alternate valve cover variant |
| 0636010188 | HEXAGON SCREW | M10 fastener for housing bolts |
| 0636010192 | HEXAGON SCREW | M12 fastener for bearing cover |
