ZF 4166.037.077 CONVERTER Torque Converter Assembly | Complete Unit

ZF CONVERTER Torque Converter (Part No. 4166.037.077) 鈥?Complete factory-assembled unit from the Converter family. This is a genuine ZF torque converter, manufactured by ZF Friedrichshafen AG for heavy construction equipment including wheel loaders, graders, and dozers. Supplied as a complete, ready-to-install assembly. Also referenced as: 4166037077 / 4166.037.077 / 4166 037 077.

Overview

The ZF 4166.037.077 CONVERTER Torque Converter Assembly is a complete, drop-in replacement unit engineered for the WG 260, WG 261, and WG 310 series transmissions. This critical component sits between the engine flywheel and the transmission input shaft, functioning as a fluid coupling that multiplies engine torque while dampening driveline vibrations. The SKU 4166.037.077 replaces worn or failed converters to restore smooth power transfer and prevent premature wear on the TRANSMISSION HOUSING and internal clutch packs. Designed for heavy-duty industrial applications, this assembly ensures reliable lock-up performance and thermal stability under sustained loads.

Symptoms of Failure

  • Shuddering or vibration during acceleration: A failing torque converter causes noticeable shuddering, especially at low speeds or under load, as the lock-up clutch slips.
  • Transmission fluid overheating: Worn internal bearings or stator failure leads to excessive heat generation, often indicated by a burnt smell or dashboard warning lights.
  • Delayed or harsh gear engagement: When the converter fails to build proper hydraulic pressure, shifts become sluggish or abrupt, putting stress on the 螺栓 and mounting points.
  • Torque converter drain plug leaks: Cracks in the housing or degraded seals cause fluid seepage around the SCREW PLUG, leading to low fluid levels and eventual transmission damage.

Technical Specifications

Specification Detail
Part Number 4166.037.077
Product Type Torque Converter Assembly (Complete Unit)
Outer Diameter ~340 mm (estimated)
Overall Length ~180 mm (estimated)
Weight ~22 kg (48.5 lbs)
Housing Material High-strength cast aluminum alloy
Impeller & Turbine Material Heat-treated steel stampings
Stator Material Reinforced composite or aluminum
Lock-up Clutch Type Friction disc with damper springs
OEM Reference ZF 4166.037.077
Seal Compatibility Use O-RING and SEALING CAP for proper installation

Compatibility

This torque converter assembly is specifically designed for ZF WG series transmissions, including the WG 260, WG 261, and WG 310 models. It is also compatible with earlier WG 180 and WG 200 series when used with the correct 螺栓 kit. Always verify the bellhousing pattern and pilot bearing alignment before installation. The unit interfaces directly with the CONTROL UNIT and GEAR SHIFT HOUSING to ensure proper hydraulic flow and shift timing.

Related Components

Part Number Name Function
4646101181 TRANSMISSION HOUSING Encloses and supports all transmission internals
0636115293 螺栓 Secures torque converter to flexplate
0736300232 螺栓 Mounts converter housing to transmission case
4475280208 SCREW PLUG Seals torque converter drain port
0634316523 O-RING Prevents fluid leaks at converter hub
0630361026 SEALING CAP Protects converter pilot bore during shipping
4646164014 CONTROL UNIT Manages lock-up clutch engagement timing
4644306424 GEAR SHIFT HOUSING Houses shift valves and solenoids
4644306427 GASKET Seals gear shift housing to transmission
0732042025 COMPRESSION SPRING Provides damper force in lock-up clutch

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Transmission Fitment

ZF 3 WG 260, ZF 4 WG 260, ZF 4 WG 260(1), ZF 4 WG 260(2), ZF 4 WG 260(4), ZF 5 WG 260, ZF 6 WG 260, ZF 6 WG 260(4)