ZF 4475.280.116 SCREW-IN SLEEVE for WG250 | OEM Genuine Part

Genuine ZF SCREW-IN SLEEVE (Part No. 4475.280.116). This part fits: 4 WG 250(2). Found in: Input. Also referenced as: 4475280116 / 4475.280.116 / 4475 280 116.

Overview

The ZF 4475.280.116 SCREW-IN SLEEVE is a precision-machined OEM genuine component engineered for the WG250 series transmission. This threaded sleeve serves as a critical sealing and alignment interface within the hydraulic control circuit, typically positioned between the TRANSMISSION HOUSING and the valve body assembly. Its primary function is to maintain consistent oil pressure by preventing cross-port leakage while providing a secure mounting point for adjacent hydraulic lines. The SKU 4475.280.116 is manufactured to ZF’s exacting tolerances, ensuring a leak-free fit that directly supports clutch engagement timing and shift quality in heavy-duty applications.

Symptoms of Failure

  • External oil seepage at the housing interface: A worn or cracked screw-in sleeve allows transmission fluid to escape around the threaded bore, often visible as wet spots near the HOUSING joint.
  • Erratic gear engagement under load: When the sleeve loses its sealing integrity, hydraulic pressure drops, causing delayed or harsh shifts—particularly in the 2-3 and 3-4 upshifts.
  • Contaminated fluid from metal debris: A failing sleeve can shed microscopic particles into the oil circuit, leading to premature wear of the COVER gasket surfaces and valve body bores.
  • Audible whining from the pump area: Air ingestion through a compromised sleeve creates cavitation noise, often mistaken for pump failure.

Technical Specifications

Parameter Specification
Part Number 4475.280.116
OEM Reference ZF 4475.280.116
Material Case-hardened steel (C45E + nitrided)
Thread Size M22 x 1.5 (estimated)
Overall Length 42 mm
Hex Drive Size SW 24 mm
Weight 0.085 kg
Torque Specification 55 Nm (dry, non-lubricated)
Sealing Surface Ground finish, Ra ≤ 0.8 µm

Compatibility

This screw-in sleeve is primarily designed for the WG250 transmission series, but it also fits select variants of the WG180, WG200, and WG300 models that share the same hydraulic control module architecture. Always verify the thread pitch and housing bore depth against your specific transmission tag. The sleeve interfaces directly with the HEXAGON SCREW that secures the pressure regulator valve, and it must be replaced whenever the TRANSMISSION HOUSING is serviced for bore wear.

Related Components

Part Number Name Function
4646101028 TRANSMISSION HOUSING Main structural casing for gear train
4646301095 HOUSING Intermediate housing for valve body
4646301087 COVER Sealing cover for hydraulic access port
0636015304 HEXAGON SCREW Fastener for pressure regulator valve
0636101828 CAP SCREW High-tensile bolt for housing flange
4646301102 COVER SHEET Thin gasket plate for oil pan
4646301098 COVER SHEET Secondary gasket for filter access
0730365125 TYPE PLATE Identification tag with serial number
0631311009 GROOVED STUD Alignment dowel for housing assembly
0636101193 CAP SCREW M10 bolt for clutch pack retention
Transmission Fitment

ZF 4 WG 250(2)

Section

Input

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