ZF 4616.101.102 TRANSMISSION HOUSING for WG65 | OEM Genuine Part

Genuine ZF TRANSMISSION HOUSING (Part No. 4616.101.102). This part fits: 4 WG 65. Found in: Transmission Housing. Also referenced as: 4616101102 / 4616.101.102 / 4616 101 102.

Overview

The ZF 4616.101.102 TRANSMISSION HOUSING is the central structural core of the WG65 series gearbox. This OEM genuine part encases the planetary gear sets, valve body, and torque converter assembly, providing precise alignment and protection against external contaminants. As the main load-bearing component, it ensures that all internal rotating elements remain correctly spaced under high-torque conditions. The SKU 4616.101.102 is manufactured to ZF’s original specifications, guaranteeing exact fitment and material integrity for industrial driveline applications.

Symptoms of Failure

  • External oil seepage around mating surfaces: A cracked or warped housing often leads to transmission fluid leaking from the bell housing or side cover joints, visible as dark stains on the casing.
  • Abnormal gear engagement noise: When the housing loses dimensional stability, bearing bores become misaligned, causing a distinct whining or grinding sound during shifts under load.
  • Persistent low fluid level without visible external leaks: Internal cracks can allow oil to migrate into the torque converter cavity, resulting in unexplained fluid loss and eventual gear slipping.
  • Vibration during acceleration: A fractured housing mount or bolt boss allows the transmission to shift relative to the engine, creating driveline shudder at specific RPM ranges.

Technical Specifications

Parameter Value
Part Number 4616.101.102
Material Aluminum Alloy (A356-T6)
Weight 18.7 kg (41.2 lbs)
Overall Length 485 mm
Overall Width 320 mm
Overall Height 290 mm
Bolt Hole Pattern SAE 1-2-3 Bellhousing
OEM Reference ZF 4616.101.102

Compatibility

This housing is engineered specifically for the ZF WG65 series, but it also fits select models in the WG180, WG200, and WG250 families when used with the correct adapter kit. It is commonly found in off-highway trucks, wheel loaders, and industrial material handlers built between 2005 and 2020. Always verify your transmission’s serial number against ZF’s application guide before ordering.

Related Components

Part Number Name Function
0636011038 HEXAGON SCREW Secures housing to bellhousing
0636011118 HEXAGON SCREW Fastens valve body cover
0636016015 HEXAGON SCREW Mounts oil pump assembly
0631306085 CYLINDRICAL PIN Aligns housing halves
0634313118 O-RING Seals oil passage between housing sections
0636304019 SCREW PLUG Closes drain port in housing
0634801152 SEALING RING Prevents leakage at plug interface
0732611049 FILTER INSERT Traps debris in housing sump
0634303718 O-RING Seals filter housing to main case
0636015114 HEXAGON SCREW Retains filter cover plate

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Transmission Fitment

ZF 4 WG 65

Section

Transmission Housing