Overview
The ZF 4616.102.422 INPUT for WG65 is a critical drivetrain component engineered to transfer rotational force from the torque converter directly into the planetary gearset of the WG 65 Series transmission. This OEM genuine part, identified by SKU 4616.102.422, serves as the primary power intake shaft, ensuring precise alignment and minimal energy loss during high-torque operations. It is housed within the forward section of the transmission, interfacing directly with the TRANSMISSION HOUSING to maintain structural integrity under heavy loads. Designed for industrial and commercial vehicle applications, this input shaft is machined to exacting tolerances to withstand continuous stress and thermal expansion.
Symptoms of Failure
- Delayed or harsh engagement: When the 4616.102.422 input shaft wears, operators often notice a lag between shifting and actual gear engagement, accompanied by a jarring clunk.
- Transmission fluid leaks near the bell housing: A worn input shaft seal or surface scoring allows oil to escape, leaving puddles under the vehicle and reducing hydraulic pressure.
- Vibration during acceleration: Excessive play in the input shaft causes driveline shudder, particularly at low RPMs, indicating imminent failure of the spline interface.
- Intermittent gear slipping: As the shaft loses its grip on the clutch pack, the transmission may momentarily lose power delivery under load, a symptom often searched as “ZF WG65 slipping under load.”
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4616.102.422 |
| Material | Case-hardened alloy steel (16MnCr5 equivalent) |
| Overall Length | 285 mm |
| Spline Diameter | 32 mm (10-tooth involute spline) |
| Weight | 2.8 kg |
| OEM Reference | ZF 4616.102.422 |
| Surface Treatment | Black oxide coating for corrosion resistance |
Compatibility
This input shaft is specifically engineered for the ZF WG 65 Series transmission family. It is a direct fit for models including the WG180, WG200, and WG250, as well as the WG65 variants used in municipal trucks and construction equipment. The part also integrates seamlessly with the HEXAGON SCREW (0636011118) for secure mounting, and it aligns with the HOUSING (4616301304) and HOUSING (4616301309) to form the complete input assembly. Always verify your transmission model number before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4616101137 | TRANSMISSION HOUSING | Encloses and supports the input shaft and gear train |
| 0636011118 | HEXAGON SCREW | Secures the input shaft bearing retainer |
| 4616301304 | HOUSING | Intermediate housing for clutch pack alignment |
| 4616301309 | HOUSING | Rear housing supporting output shaft assembly |
| 0630361069 | SEALING CAP | Prevents debris ingress into the input shaft cavity |
| 0636011038 | HEXAGON SCREW | Fastens the input flange to the shaft |
| 0636016015 | HEXAGON SCREW | Mounts the housing to the transmission case |
| 0631306085 | CYLINDRICAL PIN | Aligns housing halves during assembly |
| 0634313118 | O-RING | Seals the input shaft bore against fluid leaks |
| 0636304019 | SCREW PLUG | Closes hydraulic test ports on the housing |
{
“@context”: “https://schema.org”,
“@type”: “FAQPage”,
“mainEntity”: [
{
“@type”: “Question”,
“name”: “What is the ZF 4616.102.422 input shaft used for?”,
“acceptedAnswer”: {
“@type”: “Answer”,
“text”: “It is the primary power input shaft for ZF WG65 series transmissions, transferring torque from the torque converter to the planetary gears.”
}
},
{
“@type”: “Question”,
“name”: “How do I know if my 4616.102.422 input shaft is failing?”,
“acceptedAnswer”: {
“@type”: “Answer”,
“text”: “Common signs include oil leaks near the bell housing, delayed gear engagement, driveline vibration, and intermittent slipping under load.”
}
},
{
“@type”: “Question”,
“name”: “Is the 4616.102.422 compatible with WG200 transmissions?”,
“acceptedAnswer”: {
“@type”: “Answer”,
“text”: “Yes, this OEM genuine part is compatible with WG180, WG200, WG250, and all WG65 variants.”
}
}
]
}
📞 Need this part? Contact our ZF specialists:
Email: info@partszf.com |
Phone: +86 158 2286 3467 |
Request a Quote →
Authorized ZF Distributor
We are a certified supplier of genuine ZF components.






