ZF 4616.102.422 INPUT for WG65 | OEM Genuine Part

Genuine ZF INPUT (Part No. 4616.102.422). This part fits: 4 WG 65. Found in: Input. Also referenced as: 4616102422 / 4616.102.422 / 4616 102 422.

Overview

The ZF 4616.102.422 INPUT for WG65 is a critical drivetrain component engineered to transfer rotational force from the torque converter directly into the planetary gearset of the WG 65 Series transmission. This OEM genuine part, identified by SKU 4616.102.422, serves as the primary power intake shaft, ensuring precise alignment and minimal energy loss during high-torque operations. It is housed within the forward section of the transmission, interfacing directly with the TRANSMISSION HOUSING to maintain structural integrity under heavy loads. Designed for industrial and commercial vehicle applications, this input shaft is machined to exacting tolerances to withstand continuous stress and thermal expansion.

Symptoms of Failure

  • Delayed or harsh engagement: When the 4616.102.422 input shaft wears, operators often notice a lag between shifting and actual gear engagement, accompanied by a jarring clunk.
  • Transmission fluid leaks near the bell housing: A worn input shaft seal or surface scoring allows oil to escape, leaving puddles under the vehicle and reducing hydraulic pressure.
  • Vibration during acceleration: Excessive play in the input shaft causes driveline shudder, particularly at low RPMs, indicating imminent failure of the spline interface.
  • Intermittent gear slipping: As the shaft loses its grip on the clutch pack, the transmission may momentarily lose power delivery under load, a symptom often searched as “ZF WG65 slipping under load.”

Technical Specifications

Parameter Specification
Part Number 4616.102.422
Material Case-hardened alloy steel (16MnCr5 equivalent)
Overall Length 285 mm
Spline Diameter 32 mm (10-tooth involute spline)
Weight 2.8 kg
OEM Reference ZF 4616.102.422
Surface Treatment Black oxide coating for corrosion resistance

Compatibility

This input shaft is specifically engineered for the ZF WG 65 Series transmission family. It is a direct fit for models including the WG180, WG200, and WG250, as well as the WG65 variants used in municipal trucks and construction equipment. The part also integrates seamlessly with the HEXAGON SCREW (0636011118) for secure mounting, and it aligns with the HOUSING (4616301304) and HOUSING (4616301309) to form the complete input assembly. Always verify your transmission model number before installation.

Related Components

Part Number Name Function
4616101137 TRANSMISSION HOUSING Encloses and supports the input shaft and gear train
0636011118 HEXAGON SCREW Secures the input shaft bearing retainer
4616301304 HOUSING Intermediate housing for clutch pack alignment
4616301309 HOUSING Rear housing supporting output shaft assembly
0630361069 SEALING CAP Prevents debris ingress into the input shaft cavity
0636011038 HEXAGON SCREW Fastens the input flange to the shaft
0636016015 HEXAGON SCREW Mounts the housing to the transmission case
0631306085 CYLINDRICAL PIN Aligns housing halves during assembly
0634313118 O-RING Seals the input shaft bore against fluid leaks
0636304019 SCREW PLUG Closes hydraulic test ports on the housing

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Transmission Fitment

ZF 4 WG 65

Section

Input