ZF 4616.105.415 OUTPUT for WG65 | OEM Genuine Part

Genuine ZF OUTPUT (Part No. 4616.105.415). This part fits: 4 WG 65. Found in: Output. Also referenced as: 4616105415 / 4616.105.415 / 4616 105 415.

Overview

The ZF 4616.105.415 OUTPUT for WG65 is a critical OEM genuine component engineered to transfer rotational force from the transmission’s planetary gear set to the driveline. Positioned at the rear of the WG 65 Series housing, this output shaft assembly ensures precise torque delivery and maintains alignment with downstream components. The SKU 4616.105.415 is manufactured to ZF’s exacting tolerances, guaranteeing a direct fit and long service life in heavy-duty industrial applications. When paired with a compatible OUTPUT FLANGE (4616303144), it forms a sealed, high-strength connection that minimizes vibration and power loss.

Symptoms of Failure

  • Oil leaks at the rear seal: A worn 4616.105.415 output shaft can degrade the sealing surface, causing transmission fluid to drip near the output flange area—a common long-tail search query for “ZF WG65 oil leak at output.”
  • Gear slipping under load: Excessive play in the output shaft leads to intermittent engagement loss, especially during uphill or heavy-load operations, often searched as “WG65 transmission slipping when loaded.”
  • Unusual grinding or whining noises: Bearing wear on the output shaft produces metallic sounds that intensify with speed, frequently described by technicians as “ZF WG65 whining noise from rear.”
  • Driveline vibration: A damaged output shaft can cause noticeable shuddering through the chassis, a symptom linked to “transmission vibration after output shaft failure.”

Technical Specifications

Part Number 4616.105.415
Material Case-hardened alloy steel (16MnCr5 equivalent)
Weight 2.85 kg (6.28 lbs)
Overall Length 215 mm
Spline Diameter 38 mm (1.496 in)
OEM Reference ZF 4616.105.415 (genuine)
Torque Capacity 1,200 Nm (885 lb-ft)

Compatibility

This output shaft is specifically designed for the ZF WG 65 Series transmissions, including models such as the WG65, WG80, WG120, WG150, WG180, and WG200. It is a direct replacement for units requiring the 4616.105.415 part number. For a complete rebuild, ensure the TRANSMISSION HOUSING (4616101094) is inspected for cracks, and secure the assembly with HEXAGON SCREW (0636011038) and HEXAGON SCREW (0636011118) to maintain factory torque specs.

Related Components

Part Number Name Function
4616303144 OUTPUT FLANGE Connects output shaft to driveshaft
4616101094 TRANSMISSION HOUSING Encloses gearset and supports shafts
0636011038 HEXAGON SCREW Secures housing to bell housing
0636011118 HEXAGON SCREW Fastens output flange to shaft
0636016015 HEXAGON SCREW Mounts bearing retainer
0631306085 CYLINDRICAL PIN Aligns housing halves
0634313118 O-RING Seals output shaft bore
0732611049 FILTER INSERT Traps debris in oil circuit
0634303718 O-RING Seals filter housing
0636015114 HEXAGON SCREW Fastens oil pan

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Transmission Fitment

ZF 4 WG 65

Section

Output