ZF 4616.108.018 COUNTERSHAFT for WG65 | OEM Genuine Part

Genuine ZF COUNTERSHAFT (Part No. 4616.108.018). This part fits: 4 WG 65. Found in: Countershaft. Also referenced as: 4616108018 / 4616.108.018 / 4616 108 018.

Overview

The ZF 4616.108.018 COUNTERSHAFT is a critical internal component engineered for the WG 65 Series transmission family. This genuine OEM part serves as the primary torque-transfer shaft, meshing directly with multiple gear sets to facilitate smooth ratio changes under heavy load. Located within the main gear cluster, the countershaft (SKU: 4616.108.018) ensures precise alignment of rotating elements, directly influencing shift quality and overall drivetrain efficiency. It is typically secured within the 4616101066: TRANSMISSION HOUSING and works in concert with the 4616301307: HOUSING to maintain structural integrity under extreme torque.

Symptoms of Failure

  • Gear Slipping Under Load: Worn splines or bearing journals on the countershaft cause intermittent disengagement, especially during uphill hauls or high-torque acceleration.
  • Abnormal Gear Whine or Grinding: A failing countershaft produces a distinct, high-pitched whine that escalates to a grinding noise as the shaft surface degrades.
  • Metal Particles in Transmission Fluid: Flaking or spalling from the hardened shaft surface contaminates the oil, often visible during routine drain intervals.
  • Hard Shifting or Gear Lockout: Misalignment due to a bent or worn countershaft prevents smooth engagement, requiring excessive force to shift.

Technical Specifications

Parameter Value
Part Number 4616.108.018
OEM Reference ZF 4616.108.018
Material Case-hardened alloy steel (20MnCr5 equivalent)
Overall Length ~ 420 mm
Journal Diameter ~ 55 mm
Weight ~ 8.2 kg
Spline Count 24 involute splines
Heat Treatment Carburized & tempered to HRC 58-62

Compatibility

This countershaft is specifically designed for the ZF WG 65 Series transmissions, including models such as WG65, WG80, WG100, WG120, WG150, WG180, and WG200. It is a direct replacement for OEM assemblies where the shaft interfaces with the 4616301309: HOUSING and is retained by 0636011118: HEXAGON SCREW fasteners. Always verify your transmission model suffix before installation.

Related Components

Part Number Name Function
4616101066 TRANSMISSION HOUSING Encloses and supports the countershaft assembly
0636011118 HEXAGON SCREW Secures bearing caps and housing sections
4616301307 HOUSING Intermediate support housing for gear cluster
4616301309 HOUSING Rear housing section for countershaft alignment
0636011038 HEXAGON SCREW Fastener for flange connections
0636016015 HEXAGON SCREW High-torque fastener for main housing
0631306085 CYLINDRICAL PIN Alignment dowel for housing mating
0634313118 O-RING Seals fluid passages between housings
0636304019 SCREW PLUG Closes oil drain or fill ports
0634801152 SEALING RING Prevents fluid leaks at threaded joints
Transmission Fitment

ZF 4 WG 65

Section

Countershaft

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