Overview
The ZF 4616.108.401 COUNTERSHAFT is a critical rotating component engineered specifically for the WG 65 Series transmission. It serves as the primary torque-transfer interface between gear clusters, ensuring synchronized power distribution across the drivetrain. As an OEM genuine part, the SKU 4616.108.401 is precision-machined to maintain exact gear mesh alignment, reducing vibration and heat buildup. This countershaft sits within the lower gear train assembly, directly interacting with the 4616101059: TRANSMISSION HOUSING to provide structural rigidity. When installed with the correct 0636011038: HEXAGON SCREW fasteners, it delivers reliable performance under high-torque industrial loads.
Symptoms of Failure
- Gear grinding or whining noise during acceleration – Worn countershaft splines cause irregular gear engagement, producing audible metallic sounds that worsen under load.
- Intermittent gear slipping in higher ranges – A fatigued countershaft allows gear clusters to shift out of alignment, leading to sudden power loss or delayed engagement.
- Metal debris in transmission oil filter – Flaking from a damaged countershaft surface contaminates the lubricant, often detected during routine filter inspection.
- Vibration through the shift lever or chassis – Unbalanced rotation from a bent countershaft transmits harmonic oscillations throughout the transmission housing.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4616.108.401 |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Overall Length | 485 mm (estimated) |
| Shaft Diameter | 45 mm (bearing journal) |
| Weight | 8.2 kg (approx.) |
| OEM Reference | ZF 4616.108.401 |
| Surface Treatment | Nitrided for wear resistance |
Compatibility
This countershaft is designed for the WG 65 Series transmission family. Based on its spline configuration and bearing spacing, it is also compatible with the following ZF models: WG180, WG200, and WG250 (when used with the appropriate 0636011118: HEXAGON SCREW and 0636016015: HEXAGON SCREW kits). Always verify shaft length against your transmission serial number before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4616101059 | TRANSMISSION HOUSING | Encloses and supports the countershaft assembly |
| 0636011038 | HEXAGON SCREW | Secures bearing caps to housing |
| 0636011118 | HEXAGON SCREW | Fastens countershaft retaining plate |
| 0636016015 | HEXAGON SCREW | Mounts gear cluster to countershaft |
| 0631306085 | CYLINDRICAL PIN | Aligns countershaft to housing bore |
| 0634313118 | O-RING | Seals countershaft bearing cavity |
| 0636304019 | SCREW PLUG | Closes oil passage near countershaft |
| 0634801152 | SEALING RING | Prevents oil leakage at shaft exit |
| 0732611049 | FILTER INSERT | Traps debris from countershaft wear |
| 0634303718 | O-RING | Seals filter housing interface |
