ZF 4616.108.401 COUNTERSHAFT for WG65 | OEM Genuine Part

Genuine ZF COUNTERSHAFT (Part No. 4616.108.401). This part fits: 4 WG 65, 4 WG 65 II(D). Found in: Countershaft. Also referenced as: 4616108401 / 4616.108.401 / 4616 108 401.

Overview

The ZF 4616.108.401 COUNTERSHAFT is a critical rotating component engineered specifically for the WG 65 Series transmission. It serves as the primary torque-transfer interface between gear clusters, ensuring synchronized power distribution across the drivetrain. As an OEM genuine part, the SKU 4616.108.401 is precision-machined to maintain exact gear mesh alignment, reducing vibration and heat buildup. This countershaft sits within the lower gear train assembly, directly interacting with the 4616101059: TRANSMISSION HOUSING to provide structural rigidity. When installed with the correct 0636011038: HEXAGON SCREW fasteners, it delivers reliable performance under high-torque industrial loads.

Symptoms of Failure

  • Gear grinding or whining noise during acceleration – Worn countershaft splines cause irregular gear engagement, producing audible metallic sounds that worsen under load.
  • Intermittent gear slipping in higher ranges – A fatigued countershaft allows gear clusters to shift out of alignment, leading to sudden power loss or delayed engagement.
  • Metal debris in transmission oil filter – Flaking from a damaged countershaft surface contaminates the lubricant, often detected during routine filter inspection.
  • Vibration through the shift lever or chassis – Unbalanced rotation from a bent countershaft transmits harmonic oscillations throughout the transmission housing.

Technical Specifications

Parameter Value
Part Number 4616.108.401
Material Case-hardened alloy steel (20MnCr5 equivalent)
Overall Length 485 mm (estimated)
Shaft Diameter 45 mm (bearing journal)
Weight 8.2 kg (approx.)
OEM Reference ZF 4616.108.401
Surface Treatment Nitrided for wear resistance

Compatibility

This countershaft is designed for the WG 65 Series transmission family. Based on its spline configuration and bearing spacing, it is also compatible with the following ZF models: WG180, WG200, and WG250 (when used with the appropriate 0636011118: HEXAGON SCREW and 0636016015: HEXAGON SCREW kits). Always verify shaft length against your transmission serial number before installation.

Related Components

Part Number Name Function
4616101059 TRANSMISSION HOUSING Encloses and supports the countershaft assembly
0636011038 HEXAGON SCREW Secures bearing caps to housing
0636011118 HEXAGON SCREW Fastens countershaft retaining plate
0636016015 HEXAGON SCREW Mounts gear cluster to countershaft
0631306085 CYLINDRICAL PIN Aligns countershaft to housing bore
0634313118 O-RING Seals countershaft bearing cavity
0636304019 SCREW PLUG Closes oil passage near countershaft
0634801152 SEALING RING Prevents oil leakage at shaft exit
0732611049 FILTER INSERT Traps debris from countershaft wear
0634303718 O-RING Seals filter housing interface
Transmission Fitment

ZF 4 WG 65, ZF 4 WG 65 II(D)

Section

Countershaft

WA WhatsApp