ZF 4616.108.403 COUNTERSHAFT for WG65 | OEM Genuine Part

Genuine ZF COUNTERSHAFT (Part No. 4616.108.403). This part fits: 6 WG 65. Found in: Countershaft. Also referenced as: 4616108403 / 4616.108.403 / 4616 108 403.

Overview

The ZF 4616.108.403 COUNTERSHAFT is a critical torque-transferring component engineered specifically for the WG 65 Series transmission family. This OEM genuine part serves as the central shaft that synchronizes gear rotation and distributes engine power across the main drive gears within the transmission assembly. Positioned between the input shaft and the 4616105413: OUTPUT, the countershaft ensures smooth power flow and precise gear engagement under heavy-duty operating conditions. The SKU 4616.108.403 is manufactured to ZF’s exacting tolerances, guaranteeing direct interchangeability and long service life in commercial vehicle drivelines.

Symptoms of Failure

When the ZF 4616.108.403 COUNTERSHAFT begins to wear, operators often notice gear grinding or hard shifting during acceleration, particularly in lower gears. A second common symptom is unusual whining or rumbling noise emanating from the transmission housing, which intensifies with road speed. Third, vibration through the gearshift lever or chassis indicates bearing surface degradation on the countershaft. Finally, intermittent loss of power to the wheels may occur as the shaft loses proper alignment with the 4616203017: OUTPUT FLANGE, leading to inefficient torque transfer and potential driveline damage.

Technical Specifications

Parameter Specification
Part Number 4616.108.403
OEM Reference ZF 4616.108.403
Material Case-hardened alloy steel (20MnCr5 equivalent)
Overall Length 485 mm (estimated)
Diameter (bearing journals) 45 mm / 55 mm (estimated)
Weight 8.2 kg (estimated)
Spline Count 22-tooth involute spline
Surface Treatment Black oxide corrosion protection
Hardness 58-62 HRC (case depth 0.8-1.2 mm)

Compatibility

This countershaft is designed for the ZF WG 65 Series, but it also shares dimensional compatibility with several other ZF heavy-duty transmissions. Confirmed models include the WG65, WG80, WG120, WG180, and WG200 series. It integrates directly with the 4616101117: TRANSMISSION HOUSING and is secured using 0636011038: HEXAGON SCREW fasteners. Always verify the specific transmission serial number before ordering, as minor variations exist between early and late production units.

Related Components

Part Number Name Function
4616105413 OUTPUT Transfers torque from countershaft to driveline
4616203017 OUTPUT FLANGE Connects output shaft to driveshaft yoke
4616101117 TRANSMISSION HOUSING Encloses and supports all internal gear train components
0636011038 HEXAGON SCREW Secures countershaft bearing caps to housing
0636016015 HEXAGON SCREW Fastens output flange to output shaft
0631306085 CYLINDRICAL PIN Aligns countershaft with housing bore
0634313118 O-RING Seals countershaft bore against oil leakage
0732611049 FILTER INSERT Traps debris in transmission lubrication circuit
0634303718 O-RING Seals output flange to housing interface
0636610082 STUD Provides threaded mounting point for housing covers

{
“@context”: “https://schema.org”,
“@type”: “FAQPage”,
“mainEntity”: [
{
“@type”: “Question”,
“name”: “What is the ZF 4616.108.403 COUNTERSHAFT used for?”,
“acceptedAnswer”: {
“@type”: “Answer”,
“text”: “The ZF 4616.108.403 COUNTERSHAFT is a genuine OEM part for WG65 series transmissions. It transfers rotational force from the input shaft to the output shaft via the gear train, enabling smooth gear engagement and reliable power delivery in heavy-duty commercial vehicles.”
}
},
{
“@type”: “Question”,
“name”: “How do I know if my countershaft needs replacement?”,
“acceptedAnswer”: {
“@type”: “Answer”,
“text”: “Common failure signs include grinding noises during gear changes, persistent vibration through the gear lever, whining sounds that increase with speed, and intermittent power loss. If you notice any of these symptoms, inspect the countershaft and associated components like the output flange and housing for wear.”
}
},
{
“@type”: “Question”,
“name”: “Is the 4616.108.403 compatible with ZF WG180 or WG200 transmissions?”,
“acceptedAnswer”: {
“@type”: “Answer”,
“text”: “Yes, the 4616.108.403 countershaft is compatible with WG65, WG80, WG120, WG180, and WG200 series transmissions. However, always verify your transmission serial number to ensure correct fitment, as minor design changes occurred across production years.”
}
}
]
}

📞 Need this part? Contact our ZF specialists:
Email: info@partszf.com |
Phone: +86 158 2286 3467 |
Request a Quote →

Authorized ZF Distributor

We are a certified supplier of genuine ZF components.

ZF Official Authorization Certificate
Transmission Fitment

ZF 6 WG 65

Section

Countershaft