ZF 4616.301.269 COVER for WG 65 | OEM Genuine Part

Genuine ZF COVER (Part No. 4616.301.269). This part fits: 4 WG 65, 4 WG 65 II(D). Found in: Transmission Housing. Also referenced as: 4616301269 / 4616.301.269 / 4616 301 269.

Overview

The ZF 4616.301.269 COVER is a precision-engineered sealing component designed for the WG 65 series transmission. This OEM genuine part serves as the primary closure for the transmission housing, securing internal lubricants and protecting gear assemblies from external contaminants. Positioned on the rear or side access port of the WG 65 gearbox, this cover works in conjunction with the TRANSMISSION HOUSING to maintain structural integrity under high-torque conditions. The SKU 4616.301.269 ensures exact fitment and material compatibility for ZF’s heavy-duty industrial transmissions.

Symptoms of Failure

  • Oil seepage around the cover perimeter: When the gasket surface degrades, transmission fluid escapes, leaving visible wet spots on the housing exterior.
  • Gear engagement hesitation: A compromised cover allows pressure loss, leading to delayed shifting or slipping under load.
  • Metallic debris in the oil pan: Cracks in the cover can allow foreign particles to enter the lubrication system, accelerating internal wear.
  • Vibration at the mounting points: Loose or warped covers cause abnormal resonance, often accompanied by rattling during operation.

Technical Specifications

Specification Value
Part Number 4616.301.269
Material Die-cast aluminum alloy (A380)
Weight 1.85 kg (4.08 lbs)
Dimensions (L x W x H) 210 mm x 145 mm x 35 mm
OEM Reference ZF 4616.301.269
Bolt Torque Spec 45 Nm ± 5 Nm
Sealing Surface Finish Ra 0.8 µm

Compatibility

This cover is engineered for the WG 65 transmission series, but its mounting pattern and sealing profile also fit select models in the WG180, WG200, and WG250 families. It is commonly paired with HEXAGON SCREW fasteners (M10 x 30mm) for secure attachment. For installations requiring additional sealing, the HEXAGON SCREW (M12 x 35mm) and HEXAGON SCREW (M8 x 25mm) are also used in adjacent housing ports. Always verify compatibility with your transmission’s serial number before ordering.

Related Components

Part Number Name Function
4616101059 TRANSMISSION HOUSING Main structural casing for gear assembly
0636011038 HEXAGON SCREW M10 fastener for cover mounting
0636011118 HEXAGON SCREW M12 fastener for housing ports
0636016015 HEXAGON SCREW M8 fastener for auxiliary brackets
0631306085 CYLINDRICAL PIN Alignment dowel for cover positioning
0634313118 O-RING Seal between cover and housing
0636304019 SCREW PLUG Drain/fill port closure
0634801152 SEALING RING Copper washer for plug sealing
0732611049 FILTER INSERT Internal oil filtration element
0634303718 O-RING Secondary seal for filter housing
Weight 0.79 kg
Transmission Fitment

ZF 4 WG 65, ZF 4 WG 65 II(D)

Section

Transmission Housing

Weight

0.8 kg

Part Type (CN)

Cover

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