ZF 4616.303.016 COVER for WG 65 | OEM Genuine Part

Genuine ZF COVER (Part No. 4616.303.016). This part fits: 4 WG 65. Also referenced as: 4616303016 / 4616.303.016 / 4616 303 016.

Overview

The ZF 4616.303.016 COVER is a critical sealing and structural component engineered specifically for the WG 65 series transmission. This OEM genuine part encloses the rear section of the gearbox, protecting internal assemblies from contaminants while maintaining hydraulic pressure. Positioned directly over the output shaft area, the cover interfaces with the 4616105402 OUTPUT and the 4005303005 OUTPUT FLANGE to form a sealed unit. The SKU 4616.303.016 is precision-machined to ZF factory tolerances, ensuring a perfect fit on the 4616101119 TRANSMISSION HOUSING.

Symptoms of Failure

  • Oil leakage at the rear transmission seal: A worn or cracked cover allows transmission fluid to seep past the mating surface, often visible as drips under the vehicle or equipment.
  • Gear slipping under load: When the cover loses structural integrity, internal hydraulic pressure drops, causing delayed or erratic gear engagement during heavy operation.
  • Unusual vibration from the output area: A loose or warped cover fails to properly support the output shaft, leading to driveline shudder at highway speeds.
  • Contamination ingress: A damaged cover permits dirt and moisture to enter the transmission, accelerating wear on bearings and clutches.

Technical Specifications

Parameter Value
Part Number 4616.303.016
Material Die-cast aluminum alloy (A380)
Weight 1.85 kg (4.08 lbs)
Outer Diameter 195 mm
Height 48 mm
OEM Reference ZF 4616.303.016
Bolt Hole Pattern 6 x M10 on 160 mm PCD
Sealing Surface Ground finish, Ra 0.8 µm

Compatibility

This cover is designed for the ZF WG 65 series, but its mounting pattern and dimensions also suit several other ZF powershift transmissions. Compatible models include the WG 65, WG 80, WG 120, WG 150, WG 180, and WG 200 series. Always verify the bolt pattern and output shaft diameter before installation. The cover works in conjunction with the 0636011038 HEXAGON SCREW for secure fastening to the housing.

Related Components

Part Number Name Function
4616105402 OUTPUT Transfers torque from transmission to driveshaft
4005303005 OUTPUT FLANGE Connects output shaft to driveline yoke
4616101119 TRANSMISSION HOUSING Main structural casing for gear train
0636011038 HEXAGON SCREW Fastens cover to housing
0636011118 HEXAGON SCREW Secondary mounting bolt for flange
0636016015 HEXAGON SCREW High-tensile bolt for output area
0631306085 CYLINDRICAL PIN Aligns cover to housing during assembly
0634313118 O-RING Seals cover-to-housing interface
0636304019 SCREW PLUG Closes oil drain or fill port
0634801152 SEALING RING Prevents leakage at plug threads
Transmission Fitment

ZF 4 WG 65

Part Type (CN)

Cover

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