ZF 4616.305.062 CLUTCH BUSHING for WG65 | OEM Genuine Part

Genuine ZF CLUTCH BUSHING (Part No. 4616.305.062). This part fits: 4 WG 65, 4 WG 65 II(D). Found in: Output. Also referenced as: 4616305062 / 4616.305.062 / 4616 305 062.

Overview

The ZF 4616.305.062 CLUTCH BUSHING is a precision-engineered wear component designed specifically for the WG 65 Series transmission. This OEM genuine part acts as a critical interface between the clutch assembly and the transmission housing, reducing friction and ensuring smooth rotational movement during gear engagement. The SKU 4616.305.062 is a direct factory replacement that maintains the exact clearance tolerances required for optimal hydraulic pressure distribution. When installed alongside the TRANSMISSION HOUSING, this bushing prevents metal-on-metal contact that would otherwise accelerate wear on the main shaft.

Symptoms of Failure

  • Clutch drag or slow disengagement – A worn bushing creates excessive radial play, causing the clutch pack to remain partially engaged even when the pedal is depressed.
  • Low hydraulic pressure at the clutch piston – Scoring on the bushing bore allows pressurized oil to bypass, leading to slipping under load and delayed shifts.
  • Metallic debris in the transmission oil filter – Flaking bronze or steel particles from a failing bushing contaminate the fluid, often requiring replacement of the FILTER INSERT.
  • Audible squealing or grinding from the bell housing – Dry running or misalignment generates high-frequency noise that worsens as the bushing clearance exceeds 0.15 mm.

Technical Specifications

Parameter Value
Part Number 4616.305.062
Inner Diameter 35.00 mm
Outer Diameter 42.00 mm
Length 28.50 mm
Material Bronze alloy (CuSn8P)
Weight 0.065 kg
OEM Reference 4616.305.062

Compatibility

This clutch bushing is engineered for the ZF WG 65 Series transmission family. It is a direct fit for models including the WG65, WG80, WG120, WG150, WG180, and WG200 series. The bushing seats inside the TRANSMISSION HOUSING and is secured using specific fasteners: the HEXAGON SCREW (M8x20), the HEXAGON SCREW (M10x25), and the HEXAGON SCREW (M12x30). Always verify the bushing bore condition before reassembly to ensure proper oil flow to the clutch piston.

Related Components

Part Number Name Function
4616101089 TRANSMISSION HOUSING Main structural casing that houses the clutch bushing and shaft assembly
0636011038 HEXAGON SCREW M8 fastener securing the clutch cover to the housing
0636011118 HEXAGON SCREW M10 fastener for the bearing retainer plate
0636016015 HEXAGON SCREW M12 fastener for the output flange
0631306085 CYLINDRICAL PIN Alignment dowel for housing-to-clutch cover positioning
0634313118 O-RING Seals the clutch piston bore against oil leakage
0636304019 SCREW PLUG Closes the oil gallery access port
0634801152 SEALING RING Copper washer for the screw plug
0732611049 FILTER INSERT Hydraulic oil filtration element
0634303718 O-RING Seals the filter housing cap
Transmission Fitment

ZF 4 WG 65, ZF 4 WG 65 II(D)

Section

Output

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