Overview
The ZF 4642.199.235 LOOSE PARTS kit is a critical service package designed specifically for the WG 200 series transmission. This assembly contains the essential small components—including seals, fasteners, and positioning elements—that secure and stabilize internal hydraulic and mechanical systems within the gearbox. As an OEM genuine part, SKU 4642.199.235 ensures precise fitment and long-term reliability when rebuilding or maintaining a WG200 unit. It is often replaced during a full overhaul alongside the TRANSMISSION HOUSING to guarantee structural integrity.
Symptoms of Failure
- Intermittent oil seepage around the main case joint: When the loose parts kit degrades, seals lose compression, leading to slow fluid loss that stains the bell housing.
- Hard or delayed gear engagement: Worn positioning components cause slight misalignment of the shift rail, resulting in a noticeable lag when selecting forward or reverse.
- Abnormal vibration at cruising speed: Loose fasteners within the kit allow the valve block to shift, creating harmonic chatter that worsens under load.
- Erratic pressure readings at the test port: A failing kit can cause internal cross-leakage, making the transmission hunt between gears unpredictably.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4642.199.235 |
| Material Composition | Steel alloy / Nitrile rubber (seals) |
| Weight (approx.) | 0.45 kg (1.0 lb) |
| OEM Reference | ZF 4642.199.235 |
| Application | WG 200 series internal loose parts |
| Included Components | O-rings, snap rings, dowel pins, gaskets |
Compatibility
This loose parts kit is engineered for the ZF WG200 transmission family, including the WG180, WG200, and WG210 variants. It interfaces directly with the HOUSING assembly and supports the TYPE PLATE mounting. For proper installation, always pair it with a new GROOVED STUD to maintain torque specifications. While primarily designed for the WG200, it may also be used in select ZF Ecomat 4HP models with adapter modifications—always verify by cross-referencing the housing casting number.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644101165 | TRANSMISSION HOUSING | Main structural casing for gear train |
| 4644301304 | HOUSING | Secondary cover for valve body area |
| 0730365067 | TYPE PLATE | Identification tag for transmission model |
| 0631311009 | GROOVED STUD | Alignment fastener for housing mating |
| 4644106300 | SHIFT SYSTEM | Mechanical shift linkage assembly |
| 4644306500 | COVER PLATE | Protective plate over shift mechanism |
| 4644159300 | SHIFT SYSTEM | Alternate shift rail configuration |
| 4644306560 | VALVE BLOCK | Hydraulic control manifold |
| 4644306408 | WASHER | Sealing washer for valve block bolts |
| 4644107015 | SPEEDOMETER | Output speed sensor drive |
