Overview
The ZF 4642.199.269 LOOSE PARTS kit is a critical service assembly designed specifically for the WG 200 Series powershift transmission. This OEM genuine part consolidates the essential fasteners, seals, and small hardware required to secure internal components during a rebuild or major repair. Positioned within the transmission’s main housing, this kit ensures that all loose elements—such as retaining rings, bolts, and washers—are correctly installed to maintain hydraulic pressure and gear alignment. The SKU 4642.199.269 is factory-matched to ZF’s exact tolerances, eliminating guesswork when replacing worn hardware in the WG200’s clutch pack or valve body area.
Symptoms of Failure
- Oil leaks around the transmission housing: When the loose parts in this kit degrade, seals and gaskets lose their clamping force, leading to external fluid seepage at the joint between the TRANSMISSION HOUSING and the main case.
- Gear slipping under load: Worn or missing fasteners can cause internal components to shift, resulting in intermittent clutch engagement and a noticeable loss of torque during acceleration.
- Abnormal vibration or rattle: Loose hardware inside the transmission creates a distinct metallic noise, especially at low RPM, indicating that the GROOVED STUD or other retention elements have fatigued.
- Erratic shift timing: If the TYPE PLATE or valve body spacers are not properly secured, hydraulic circuits may cross-leak, causing delayed or harsh shifts.
Technical Specifications
| Specification | Value |
|---|---|
| Part Number (SKU) | 4642.199.269 |
| OEM Reference | ZF 4642.199.269 |
| Material | Steel alloy / Nitrile rubber (seals) |
| Weight | 0.45 kg (1.0 lb) |
| Dimensions | 150 x 100 x 40 mm (kit packaging) |
| Compatible Housing | TRANSMISSION HOUSING (4644301221) |
Compatibility
This loose parts kit is engineered for the ZF WG 200 Series transmission family. It is directly compatible with the WG200, WG180, and WG160 models that share the same housing architecture. The kit is also used in select WG210 variants where the TRANSMISSION HOUSING design matches the 4642.199.269 fastener pattern. Always verify your transmission’s serial number against the OEM parts list to ensure correct fitment.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644101175 | TRANSMISSION HOUSING | Main structural casing for gear and clutch assembly |
| 4644301221 | TRANSMISSION HOUSING | Alternate housing variant for WG200 series |
| 0730365067 | TYPE PLATE | Identification plate with transmission specs |
| 0631311009 | GROOVED STUD | Locating pin for housing alignment |
| 4644303060 | COVER PLATE | Seals the access port on the housing |
| 4644303061 | COVER PLATE | Alternate cover plate for different ports |
| 0634306525 | O-RING | Hydraulic seal for cover plate |
| 0636305026 | SCREW PLUG | Drain or fill port closure |
| 0501316470 | BREATHER | Pressure equalization vent |
| 4644301279 | SCREEN SHEET | Filter mesh for oil pickup |
