ZF 4642.199.819 LOOSE PARTS for WG200 | OEM Genuine Part

Genuine ZF LOOSE PARTS (Part No. 4642.199.819). This part fits: 6 WG 200(555/5). Found in: Loose Parts. Also referenced as: 4642199819 / 4642.199.819 / 4642 199 819.

Overview

The ZF 4642.199.819 LOOSE PARTS kit is a critical service component designed specifically for the WG 200 Series transmission. This genuine OEM assembly contains the necessary loose hardware and fasteners required to secure internal transmission elements during a rebuild or major repair. Positioned within the main gear train housing, this kit ensures that key components such as the TRANSMISSION HOUSING and the TRANSMISSION HOUSING remain properly torqued and aligned. The SKU 4642.199.819 is factory-sealed and engineered to ZF’s exacting tolerances, preventing vibration-induced loosening that can lead to catastrophic gear damage.

Symptoms of Failure

  • Transmission fluid seepage at housing joints: When the loose parts in this kit fatigue or corrode, you may notice oil weeping around the mating surfaces of the COVER PLATE and the main case.
  • Audible rattling or knocking from the bell housing: Worn fasteners allow internal components to shift, producing a metallic clatter during gear engagement, especially under load.
  • Intermittent gear slippage or delayed engagement: Loose retaining hardware can cause misalignment of the clutch pack or planetary gears, resulting in erratic shifting behavior.
  • Increased vibration at highway speeds: A compromised fastening system permits driveline harmonics to transfer through the transmission, felt as a persistent shudder in the cab.

Technical Specifications

Specification Detail
Part Number 4642.199.819
OEM Reference ZF WG200 Series
Material Composition Case-hardened steel with zinc-nickel plating
Weight (approx.) 0.45 kg (1.0 lb)
Dimensions (packaged) 150 mm x 100 mm x 40 mm
Torque Specification Per ZF service manual (varies by fastener)
Thread Pitch M8 x 1.25 (primary bolts)

Compatibility

This genuine ZF loose parts kit is engineered for the WG 200 Series transmission family, including the WG180, WG200, and WG210 variants. It is also compatible with certain ZF Ecomat and Ecolife models that share the same housing architecture. Always verify your transmission serial number before ordering. The kit integrates directly with the O-RING seal to prevent fluid bypass at the housing interface.

Related Components

Part Number Name Function
4644101249 TRANSMISSION HOUSING Main structural case for gear train
4644301402 TRANSMISSION HOUSING Secondary housing for valve body
4644301298 COVER PLATE Seals access to clutch pack
0634306323 O-RING Hydraulic seal between housings
0636305026 SCREW PLUG Closes fluid passages
4644301279 SCREEN SHEET Filters debris from oil flow
4644301088 SEALING CAP Protects sensor ports
4644109046 PARKING BRAKE Electro-hydraulic parking lock
0501216078 BRAKE Service brake assembly
0501298641 SEAL KIT Complete gasket and seal set
Transmission Fitment

ZF 6 WG 200(555/5)

Section

Loose Parts

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