ZF 4642.199.912 LOOSE PARTS for WG200 | OEM Genuine Part

Genuine ZF LOOSE PARTS (Part No. 4642.199.912). This part fits: 6 WG 200, 6 WG 200(555/5). Found in: Loose Parts. Also referenced as: 4642199912 / 4642.199.912 / 4642 199 912.

Overview

The ZF 4642.199.912 LOOSE PARTS assembly is a critical internal component set designed specifically for the WG 200 Series transmission. This genuine OEM part functions as a collection of essential hardware and small mechanical elements that secure and stabilize the valve body and hydraulic control modules within the gearbox. Without these loose parts, the precise alignment of shift valves and pressure regulators cannot be maintained, leading to erratic transmission behavior. The SKU 4642.199.912 is factory-matched to ensure exact fitment and material compatibility with the WG200’s high-torque environment. When rebuilding or servicing a WG200 unit, this kit replaces worn clips, pins, and spacers that degrade over time, restoring the transmission’s original clamping force and fluid routing integrity.

Symptoms of Failure

  • Intermittent gear slippage under load: When the 4642.199.912 loose parts lose their tension, the valve body shifts out of position, causing hydraulic pressure loss to clutches and bands. This often manifests as a slipping sensation when accelerating uphill or towing heavy loads.
  • Delayed or harsh engagement from Park to Drive: Worn retaining hardware allows internal components to vibrate, delaying oil flow to the forward clutch pack. Operators may notice a 2-3 second lag before the transmission engages.
  • Low hydraulic pressure warnings or erratic shift points: Loose parts can obstruct oil passages or cause valve body gaskets to misalign, triggering pressure drops that confuse the transmission control module and produce unpredictable shift timing.
  • Metallic rattling noise from the transmission pan: As these small components fatigue, they can break free and rattle inside the housing, often mistaken for debris from gear wear. This noise typically worsens at idle and in neutral.

Technical Specifications

Parameter Value
OEM Part Number 4642.199.912
Material Composition Case-hardened steel & zinc-plated alloy
Weight (approx.) 0.45 kg (1.0 lb)
Dimensions (L x W x H) 120 mm x 80 mm x 30 mm
OEM Reference ZF WG200 Series Loose Parts Kit
Torque Rating Compatible with 2000 Nm input

Compatibility

This genuine ZF 4642.199.912 loose parts set is engineered primarily for the WG 200 Series transmissions, including the WG200, WG210, and WG220 variants. It also shares dimensional compatibility with the WG180 Series in certain applications where the valve body mounting pattern is identical. For installations requiring a full housing replacement, pair this kit with the 4644101249: TRANSMISSION HOUSING or the 4644301402: TRANSMISSION HOUSING to ensure proper alignment. The 4644301298: COVER PLATE must be installed over the loose parts to prevent contamination, while the 0634306323: O-RING seals the assembly against fluid leaks. Always verify your transmission’s serial number against ZF’s parts catalog before ordering.

Related Components

Part Number Name Function
4644101249 TRANSMISSION HOUSING Main structural casing for gear train
4644301402 TRANSMISSION HOUSING Alternate housing for high-torque variants
4644301298 COVER PLATE Protective shield for valve body access
0634306323 O-RING Hydraulic seal between mating surfaces
0636305026 SCREW PLUG Threaded port closure for fluid passages
4644301279 SCREEN SHEET Fine mesh filter for hydraulic fluid
4644301088 SEALING CAP End closure for pressure test ports
4644298503 REPAIR KIT Comprehensive gasket and seal set
4644309001 OUTPUT FLANGE Driveshaft connection interface
4475280079 SCREW PLUG Magnetic drain plug for debris capture
Transmission Fitment

ZF 6 WG 200, ZF 6 WG 200(555/5)

Section

Loose Parts

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