ZF 4642.306.091 PISTON for WG 150 | OEM Genuine Part

Genuine ZF PISTON (Part No. 4642.306.091). This part fits: 4 WG 65, 4 WG 65 II(D). Found in: Shift System. Also referenced as: 4642306091 / 4642.306.091 / 4642 306 091.

Overview

The ZF 4642.306.091 PISTON for WG 150 is a critical hydraulic actuation component engineered for precise clutch or brake application within the WG series automatic transmissions. This OEM genuine part, identified by SKU 4642.306.091, converts hydraulic pressure into linear mechanical force to engage specific gear sets. Located within the valve body or clutch drum assembly, this piston ensures smooth shift transitions and maintains consistent line pressure. When paired with a robust TRANSMISSION HOUSING, it forms a sealed hydraulic circuit essential for torque management.

Symptoms of Failure

  • Delayed or harsh gear engagement: A worn or cracked piston causes slow clutch pack application, leading to jarring shifts when accelerating from a stop.
  • Intermittent loss of drive in forward gears: Internal fluid bypass around the piston results in pressure drop, causing the transmission to momentarily slip under load.
  • Hydraulic fluid contamination: Degraded piston seals allow metallic debris to circulate, often visible as dark, gritty fluid on the dipstick.
  • Erratic shift timing: The piston’s inability to maintain steady pressure triggers unpredictable upshifts or downshifts, especially during highway cruising.

Technical Specifications

Parameter Specification
Part Number 4642.306.091
Material Hardened aluminum alloy with PTFE seal coating
Outer Diameter 85.4 mm
Inner Diameter 62.0 mm
Height 28.7 mm
Weight 0.34 kg
OEM Reference ZF 4642 306 091
Operating Pressure 12-18 bar

Compatibility

This piston is primarily designed for the ZF WG 150 series but also fits several other models in the WG family. Verified compatible transmissions include WG 150, WG 180, WG 200, and WG 210. It is also used in select off-highway and industrial drivelines where the WG 65 Series architecture is present. For proper sealing, always inspect the O-RING and SEALING RING during installation. Secure the assembly using HEXAGON SCREW fasteners to prevent fluid leaks.

Related Components

Part Number Name Function
4616101065 TRANSMISSION HOUSING Encloses gear train and hydraulic circuits
0636011038 HEXAGON SCREW Secures piston assembly to valve body
0636011118 HEXAGON SCREW Fastens clutch drum cover plate
0636016015 HEXAGON SCREW Mounts piston guide to housing
0631306085 CYLINDRICAL PIN Aligns piston bore during assembly
0634313118 O-RING Seals piston-to-bore interface
0636304019 SCREW PLUG Closes hydraulic test port
0634801152 SEALING RING Prevents external fluid leakage
0732611049 FILTER INSERT Traps debris before piston inlet
0634303718 O-RING Secondary seal for high-pressure circuit

Authorized ZF Distributor

We are a certified supplier of genuine ZF components.

ZF Official Authorization Certificate
Weight 0.081 kg
Transmission Fitment

ZF 4 WG 65, ZF 4 WG 65 II(D)

Section

Shift System

Weight

0.1 kg

Part Type (CN)

Piston