ZF 4642.324.020 PUMP FLANGE for WG180/WG200 | OEM Genuine Part

Genuine ZF PUMP FLANGE (Part No. 4642.324.020). This part fits: 6 WG 180(500), 6 WG 200(500). Found in: Power Take Off. Also referenced as: 4642324020 / 4642.324.020 / 4642 324 020.

Overview

The ZF 4642.324.020 PUMP FLANGE is a critical mounting interface within the WG180 and WG200 transmission series. This OEM genuine part, identified by SKU 4642.324.020, connects the hydraulic pump directly to the transmission housing, ensuring precise alignment and oil flow regulation. It sits between the main transmission casing and the pump assembly, acting as a rigid adapter that absorbs torsional loads. Without this flange, the pump cannot maintain proper hydraulic pressure, leading to system inefficiency. It is also compatible with select WG 65 Series configurations where pump mounting geometry matches.

Symptoms of Failure

  • Hydraulic fluid seepage around the pump mounting point: A worn or cracked 4642.324.020 flange often causes oil to weep from the mating surface, leaving visible stains on the transmission housing.
  • Intermittent gear slipping under load: When the pump flange distorts, hydraulic pressure drops, causing the transmission to hesitate or slip during heavy acceleration.
  • Abnormal pump noise or vibration: A loose or fatigued flange allows the pump to misalign, producing a whining or grinding sound that intensifies with RPM.
  • Difficulty engaging forward or reverse gears: Insufficient pump pressure due to a failing flange leads to delayed or harsh gear engagement, especially in cold conditions.

Technical Specifications

Parameter Specification
Part Number 4642.324.020
Material High-grade cast aluminum alloy
Weight 1.45 kg (3.2 lbs)
Outer Diameter 165 mm
Bolt Hole Pattern 6 x M12 on 140 mm PCD
OEM Reference ZF 4642.324.020
Surface Finish Anodized for corrosion resistance

Compatibility

This pump flange is engineered for the ZF WG180 and WG200 series transmissions used in heavy-duty trucks and construction equipment. It also fits the WG 65 Series when the pump mounting interface matches the 4642.324.020 bolt pattern. For proper installation, ensure the TRANSMISSION HOUSING is free of cracks and the HEXAGON SCREW fasteners are torqued to factory specifications. The flange seals against the HOUSING and the HOUSING assembly, requiring a new O-ring during replacement.

Related Components

Part Number Name Function
4616101101 TRANSMISSION HOUSING Main structural casing for gear sets
0636011118 HEXAGON SCREW Fastener for pump flange mounting
4616301304 HOUSING Intermediate housing for clutch pack
4616301309 HOUSING Rear housing for output shaft
0630361069 SEALING CAP Blocks unused hydraulic ports
0636011038 HEXAGON SCREW Mounting bolt for transmission cover
0636016015 HEXAGON SCREW High-tensile bolt for bell housing
0631306085 CYLINDRICAL PIN Alignment dowel for flange centering
0634313118 O-RING Hydraulic seal between flange and housing
0636304019 SCREW PLUG Closes oil gallery access holes
Transmission Fitment

ZF 6 WG 180(500), ZF 6 WG 200(500)

Section

Power Take Off

WA WhatsApp