Overview
The ZF 4642.330.118 SPACER WASHER is a precision-engineered OEM genuine component designed specifically for the WG150 series transmission. This critical shim maintains exact axial clearance between rotating assemblies within the gear train, ensuring proper load distribution and alignment. Installed between the transmission housing and planetary gear sets, the spacer washer prevents metal-to-metal contact that would otherwise accelerate wear. The SKU 4642.330.118 is manufactured to ZF’s original tolerances, guaranteeing a direct fit without modification. When replacing this washer, technicians often inspect the adjacent TRANSMISSION HOUSING (4642101047) and TRANSMISSION HOUSING (4642301207) for cracks or distortion that could compromise the new washer’s seating.
Symptoms of Failure
- Transmission gear slipping under load: A worn 4642.330.118 spacer washer allows excessive end-play, causing clutch packs to lose engagement pressure during acceleration.
- Metallic grinding noise from the WG150 housing: When the washer thins beyond specification, hardened steel components contact the GROOVED STUD (0631311009) or housing, producing a distinct scraping sound.
- Low hydraulic pressure readings: Axial movement from a degraded spacer washer disrupts oil flow paths, leading to pressure drops that trigger fault codes.
- Visible metal debris in transmission fluid: As the washer erodes, fine metallic particles circulate through the system, often clogging the SCREEN SHEET (4642301168).
Technical Specifications
| Specification | Value |
|---|---|
| Part Number | 4642.330.118 |
| Material | Hardened spring steel (C67S) |
| Inner Diameter | 42.0 mm |
| Outer Diameter | 68.0 mm |
| Thickness | 1.5 mm |
| Weight | 0.018 kg |
| OEM Reference | ZF 4642.330.118 |
| Surface Finish | Phosphate coated |
Compatibility
While primarily designed for the WG150 transmission, the 4642.330.118 spacer washer is also compatible with the ZF WG180, WG200, and WG250 series when used in the same axial position. Always verify the part number against your transmission’s TYPE PLATE (0730365067) to confirm fitment. This washer is not interchangeable with the thinner 4642.330.117 variant used in earlier WG100 builds.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4642101047 | TRANSMISSION HOUSING | Main structural casing for gear assembly |
| 4642301207 | TRANSMISSION HOUSING | Secondary housing for valve body section |
| 0730365067 | TYPE PLATE | Identification tag with transmission serial |
| 0631311009 | GROOVED STUD | Alignment pin for housing mating surfaces |
| 4642301168 | SCREEN SHEET | Fine mesh filter for oil return circuit |
| 4642301169 | SCREEN SHEET | Coarse mesh pre-filter for sump pickup |
| 0636100621 | HEXAGON SCREW | M8 bolt for securing housing flanges |
| 4642301186 | SCREEN SHEET | Magnetic debris screen for clutch pack |
| 4644106300 | SHIFT SYSTEM | Hydraulic valve block assembly |
| 4644306500 | COVER PLATE | Sealing plate for shift system access |

