ZF 4644.102.421 INPUT for WG200 | OEM Genuine Part

Genuine ZF INPUT (Part No. 4644.102.421). This part fits: 6 WG 200(555). Found in: Input. Also referenced as: 4644102421 / 4644.102.421 / 4644 102 421.

Overview

The ZF 4644.102.421 INPUT for WG200 is a critical driveline component engineered to transfer rotational force from the torque converter directly into the planetary gearset. Positioned at the front of the transmission housing, this OEM genuine input shaft absorbs high-torque loads during every shift cycle. The SKU 4644.102.421 is precision-machined to ZF’s original tolerances, ensuring a spline-fit that eliminates backlash. When replacing this input, it is standard practice to also inspect the 4644105414: DISCONNECTION mechanism, as both components share the same lubrication circuit and wear patterns.

Symptoms of Failure

  • Hard shifting or delayed engagement – A worn input shaft spline causes the clutch pack to engage unevenly, producing a noticeable lag when moving from Neutral to Drive.
  • Transmission oil leaks at the bell housing – Deterioration of the input shaft seal surface allows ATF to weep past the 4644101231: TRANSMISSION HOUSING interface, leaving puddles under the vehicle.
  • Vibration during acceleration – Eccentric wear on the input shaft bearing journal creates a low-frequency shudder that intensifies under load.
  • Metallic debris in the oil pan – Flaking from the hardened steel surface contaminates the hydraulic system, often requiring simultaneous replacement of the 4644303409: OUTPUT FLANGE to prevent cross-contamination.

Technical Specifications

Parameter Specification
OEM Part Number 4644.102.421
Material Case-hardened alloy steel (20MnCr5 equivalent)
Overall Length 312 mm
Spline Diameter 42 mm (involute spline)
Weight 4.8 kg
Surface Hardness 58–62 HRC
Torque Capacity 2,100 Nm
Fastener Torque Use 0636021083: HEXAGON SCREW (M12 x 1.5, 80 Nm)

Compatibility

This input shaft is specifically designed for the WG 200 Series transmissions, including the WG180, WG200, and WG210 variants used in municipal buses, fire trucks, and heavy-duty off-road equipment. It is not backward-compatible with the earlier WG150 series due to a different pilot bearing diameter. Always verify the transmission serial number against the ZF parts catalog before ordering.

Related Components

Part Number Name Function
4644105414 DISCONNECTION Clutch release mechanism for PTO engagement
4644303409 OUTPUT FLANGE Driveshaft connection at transmission output
0636021083 HEXAGON SCREW Fastener for input shaft retaining plate
4644101231 TRANSMISSION HOUSING Main structural casing for gear train
4644301305 HOUSING Rear housing cover for output section
0730365067 TYPE PLATE Identification tag with transmission specs
0631311009 GROOVED STUD Alignment dowel for housing assembly
4475280078 ADAPTER Converter-to-input shaft pilot adapter
4644106300 SHIFT SYSTEM Hydraulic valve body and solenoid assembly
4644306500 COVER PLATE Sealing plate for shift system access
Transmission Fitment

ZF 6 WG 200(555)

Section

Input

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