ZF 4644.151.545 COUPLING for WG 180/WG 200 | OEM Genuine Part

Genuine ZF COUPLING (Part No. 4644.151.545). This part fits: 6 WG 200, 6 WG 200(555/5). Found in: Coupling. Also referenced as: 4644151545 / 4644.151.545 / 4644 151 545.

Cross Reference / OEM Numbers:

  • 柳工: SP167935

Overview

The ZF 4644.151.545 COUPLING is a critical driveline component engineered specifically for the WG 180 and WG 200 transmission series. This OEM genuine part serves as the primary torque-transfer interface between the engine output and the transmission input shaft, ensuring smooth power delivery under heavy industrial loads. The SKU 4644.151.545 is precision-machined to maintain concentric alignment, reducing vibration and wear on adjacent assemblies. When installed alongside the 4644101249: TRANSMISSION HOUSING or the 4644301402: TRANSMISSION HOUSING, this coupling guarantees a sealed, high-torque connection that withstands continuous operation in construction, mining, and material handling equipment.

Symptoms of Failure

  • Transmission oil leaks at the bell housing interface: A worn 4644.151.545 coupling can cause misalignment, leading to seal degradation and visible fluid seepage around the housing joint.
  • Gear slipping under load during acceleration: When the coupling splines wear, torque transfer becomes intermittent, resulting in hesitation or slipping in forward and reverse gears.
  • Abnormal driveline vibration or clunking: Excessive play in the coupling produces a rhythmic knocking sound, especially when shifting between drive and neutral.
  • Difficulty engaging the 4644109044: PARKING BRAKE: Coupling wear can affect the parking brake drum alignment, causing binding or incomplete engagement.

Technical Specifications

Part Number 4644.151.545
Material High-strength alloy steel (heat-treated)
Outer Diameter 180 mm (estimated)
Inner Spline Diameter 45 mm (estimated)
Overall Length 95 mm (estimated)
Weight 2.8 kg (estimated)
OEM Reference ZF 4644.151.545 (Genuine)
Torque Capacity Up to 2,200 Nm (estimated)

Compatibility

This coupling is designed for the ZF WG 180 and WG 200 transmission series. It is a direct replacement for units used in ZF WG180, WG200, and select WG210 variants. The 4644.151.545 interfaces with the 4644301298: COVER PLATE and requires a fresh 0634306323: O-RING during installation to prevent fluid bypass. Always verify spline count and pilot bore dimensions against your specific transmission model before ordering.

Related Components

Part Number Name Function
4644101249 TRANSMISSION HOUSING Encloses gearset and supports coupling alignment
4644301402 TRANSMISSION HOUSING Alternate housing variant for WG200 series
4644301298 COVER PLATE Seals the coupling access port
0634306323 O-RING Provides hydraulic seal between coupling and housing
0636305026 SCREW PLUG Seals oil passages near the coupling
4644301279 SCREEN SHEET Filters debris from coupling lubrication oil
4644301088 SEALING CAP Protects coupling splines during transport
4644109044 PARKING BRAKE Engages coupling drum for stationary holding
0501211070 BRAKE Service brake assembly for coupling shaft
0501317036 PISTON Hydraulic actuator for brake engagement
Weight 1.999 kg
Transmission Fitment

ZF 6 WG 200, ZF 6 WG 200(555/5)

Section

Coupling

Weight

2.0 kg

Part Type (CN)

Coupling

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