Overview
The ZF 4644.151.545 COUPLING is a critical driveline component engineered specifically for the WG 180 and WG 200 transmission series. This OEM genuine part serves as the primary torque-transfer interface between the engine output and the transmission input shaft, ensuring smooth power delivery under heavy industrial loads. The SKU 4644.151.545 is precision-machined to maintain concentric alignment, reducing vibration and wear on adjacent assemblies. When installed alongside the 4644101249: TRANSMISSION HOUSING or the 4644301402: TRANSMISSION HOUSING, this coupling guarantees a sealed, high-torque connection that withstands continuous operation in construction, mining, and material handling equipment.
Symptoms of Failure
- Transmission oil leaks at the bell housing interface: A worn 4644.151.545 coupling can cause misalignment, leading to seal degradation and visible fluid seepage around the housing joint.
- Gear slipping under load during acceleration: When the coupling splines wear, torque transfer becomes intermittent, resulting in hesitation or slipping in forward and reverse gears.
- Abnormal driveline vibration or clunking: Excessive play in the coupling produces a rhythmic knocking sound, especially when shifting between drive and neutral.
- Difficulty engaging the 4644109044: PARKING BRAKE: Coupling wear can affect the parking brake drum alignment, causing binding or incomplete engagement.
Technical Specifications
| Part Number | 4644.151.545 |
| Material | High-strength alloy steel (heat-treated) |
| Outer Diameter | 180 mm (estimated) |
| Inner Spline Diameter | 45 mm (estimated) |
| Overall Length | 95 mm (estimated) |
| Weight | 2.8 kg (estimated) |
| OEM Reference | ZF 4644.151.545 (Genuine) |
| Torque Capacity | Up to 2,200 Nm (estimated) |
Compatibility
This coupling is designed for the ZF WG 180 and WG 200 transmission series. It is a direct replacement for units used in ZF WG180, WG200, and select WG210 variants. The 4644.151.545 interfaces with the 4644301298: COVER PLATE and requires a fresh 0634306323: O-RING during installation to prevent fluid bypass. Always verify spline count and pilot bore dimensions against your specific transmission model before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644101249 | TRANSMISSION HOUSING | Encloses gearset and supports coupling alignment |
| 4644301402 | TRANSMISSION HOUSING | Alternate housing variant for WG200 series |
| 4644301298 | COVER PLATE | Seals the coupling access port |
| 0634306323 | O-RING | Provides hydraulic seal between coupling and housing |
| 0636305026 | SCREW PLUG | Seals oil passages near the coupling |
| 4644301279 | SCREEN SHEET | Filters debris from coupling lubrication oil |
| 4644301088 | SEALING CAP | Protects coupling splines during transport |
| 4644109044 | PARKING BRAKE | Engages coupling drum for stationary holding |
| 0501211070 | BRAKE | Service brake assembly for coupling shaft |
| 0501317036 | PISTON | Hydraulic actuator for brake engagement |
