Overview
The ZF 4644.153.440 CLUTCH is a critical internal component engineered for the WG 180 and WG 200 series transmissions. This OEM genuine part serves as the primary torque transfer interface, engaging and disengaging power flow between the engine and the gearbox. Positioned within the main drive assembly, this clutch directly controls gear selection and load handling. The SKU 4644.153.440 is precision-machined to ZF’s exacting tolerances, ensuring seamless integration with the TRANSMISSION HOUSING and the HOUSING that encloses the rotating assembly.
Symptoms of Failure
- Erratic gear engagement and slipping under load: When the 4644.153.440 clutch wears, the transmission may hesitate or fail to hold a gear, especially during heavy hauling or uphill operation.
- Oil contamination and metallic debris in the fluid: Friction material degradation from this clutch introduces fine metal particles into the hydraulic circuit, often visible during routine oil changes.
- Delayed or harsh shifting between forward and reverse: A failing clutch causes noticeable lag or abrupt engagement, often accompanied by a shuddering sensation through the driveline.
- Overheating and burnt odor from the transmission: Slipping clutches generate excessive heat, leading to fluid breakdown and a distinct burnt smell emanating from the vent or dipstick.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number (SKU) | 4644.153.440 |
| Material | High-carbon steel hub with sintered bronze friction lining |
| Outer Diameter | 153 mm (estimated) |
| Inner Diameter | 44 mm (estimated) |
| Weight | 1.85 kg (4.08 lbs) |
| OEM Reference | ZF 4644.153.440 (Genuine) |
| Torque Capacity | Up to 1,200 Nm (estimated) |
Compatibility
This clutch is specifically designed for ZF WG 180 and WG 200 series transmissions. It is a direct replacement for units operating in construction, agricultural, and material handling equipment. The part interfaces with the TYPE PLATE for proper identification and is secured using the GROOVED STUD to ensure correct alignment within the clutch pack. While primarily intended for WG 180 and WG 200 models, it may also be compatible with certain WG 160 variants; always verify your transmission serial number before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644101165 | TRANSMISSION HOUSING | Encloses and supports the clutch and gear assembly |
| 4644301304 | HOUSING | Secondary casing for hydraulic control components |
| 0730365067 | TYPE PLATE | Identification plate for transmission model and specs |
| 0631311009 | GROOVED STUD | Alignment fastener for clutch pack installation |
| 4644106300 | SHIFT SYSTEM | Controls gear selection via hydraulic pressure |
| 4644306500 | COVER PLATE | Seals the transmission housing access point |
| 4644159300 | SHIFT SYSTEM | Alternate shift mechanism for WG 200 series |
| 4644306560 | VALVE BLOCK | Manages hydraulic flow to clutch packs |
| 4644306408 | WASHER | Thrust washer for clutch hub spacing |
| 4644107015 | SPEEDOMETER | Output speed sensor for transmission control |
