Overview
The ZF 4644.199.971 LOOSE PARTS kit is a critical service component designed specifically for the WG 200 series transmission. This genuine OEM assembly contains the essential fasteners, seals, and small hardware required to secure and seal internal transmission elements during a rebuild or major repair. The SKU 4644.199.971 is typically installed within the main valve body or clutch housing area, ensuring that loose components remain properly torqued and aligned under high-load conditions. When paired with a new TRANSMISSION HOUSING (4644101216) or a TRANSMISSION HOUSING (4644301223), this kit restores the structural integrity of the gearbox assembly.
Symptoms of Failure
When the ZF 4644.199.971 LOOSE PARTS kit deteriorates or is improperly installed, operators will notice distinct failure modes. Oil seepage around the transmission housing joints is a primary indicator, often accompanied by intermittent gear slippage under load due to loosened valve body bolts. Another common symptom is audible rattling or vibration from the bell housing area, suggesting that internal fasteners have backed out. Finally, erratic shift timing or delayed engagement can occur when these loose parts fail to maintain proper hydraulic pressure within the WG200 series.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4644.199.971 |
| OEM Reference | ZF 4644.199.971 |
| Material Composition | Steel alloy with zinc-plated finish |
| Weight | 0.85 kg (1.87 lbs) |
| Dimensions (L x W x H) | 120 mm x 80 mm x 40 mm |
| Compatible Series | WG 200, WG 180 |
| Included Components | Bolts, washers, dowel pins, retaining rings |
Compatibility
This genuine ZF LOOSE PARTS kit is engineered for the WG 200 transmission series and is also backward-compatible with the WG 180 series. It directly interfaces with the TYPE PLATE (0730365067) for correct identification and the GROOVED STUD (0631311009) for precise alignment during reassembly. Always verify your transmission model number before ordering to ensure a proper fit.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644101216 | TRANSMISSION HOUSING | Main structural casing for gear train |
| 4644301223 | TRANSMISSION HOUSING | Alternate housing variant for WG200 |
| 0730365067 | TYPE PLATE | Identification plate for transmission specs |
| 0631311009 | GROOVED STUD | Alignment stud for housing assembly |
| 4644303060 | COVER PLATE | Seals access port on transmission |
| 4644303061 | COVER PLATE | Alternate cover plate for different ports |
| 0634306525 | O-RING | Hydraulic seal between components |
| 0636305026 | SCREW PLUG | Closes oil passages and test ports |
| 4644301279 | SCREEN SHEET | Filter mesh for hydraulic fluid |
| 4644301088 | SEALING CAP | Protects unused openings from debris |
