Overview
The ZF 4644.238.003 TUBE is a precision-engineered hydraulic fluid conduit designed specifically for the WG 201 series powershift transmission. This OEM genuine part serves as a critical pressure line within the valve body assembly, directing ATF to the clutch packs and torque converter lock-up circuit. Manufactured to ZF’s exacting tolerances, the 4644.238.003 tube ensures consistent oil flow and pressure integrity during high-torque operations. It interfaces directly with the TRANSMISSION HOUSING (4644101172) and the TRANSMISSION HOUSING (4644301390), forming a sealed circuit that prevents cross-contamination between lubrication and actuation galleries.
Symptoms of Failure
- External ATF seepage at tube-housing junction – A worn or corroded 4644.238.003 tube often causes visible oil drips near the bellhousing, especially after cold starts.
- Erratic shift timing and clutch slip – When the tube develops micro-cracks, hydraulic pressure drops, leading to delayed engagement or soft shifts under load.
- Torque converter shudder at low RPM – A compromised tube disrupts lock-up pressure, producing a vibration felt through the driveline during 2nd-to-3rd gear transitions.
- Transmission overheating – Reduced flow through a deformed tube forces the pump to work harder, raising sump temperatures above 120°C.
Technical Specifications
| Parameter | Value |
|---|---|
| ZF Part Number | 4644.238.003 |
| Material | Seamless cold-drawn steel (DIN 2391) |
| Overall Length | 185 mm ± 0.5 mm |
| Outer Diameter | 12.0 mm |
| Wall Thickness | 1.5 mm |
| Weight | 0.084 kg |
| Surface Finish | Zinc-nickel plated (ISO 2081) |
| OEM Reference | ZF 4644.238.003 |
| Sealing Interface | Compatible with O-RING (0634306198) and SEALING RING (0634801098) |
Compatibility
This tube is engineered for the ZF WG 201 series, which includes the WG180, WG200, and WG210 models commonly found in mobile cranes, forklifts, and mining loaders. It also fits select WG 211 variants with the same valve body architecture. Always verify the TYPE PLATE (0730365067) on your transmission to confirm series compatibility. The 4644.238.003 tube works in conjunction with the THREADED BUSH (4644301189) and SCREW PLUG (0636302005) to secure the hydraulic circuit.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644101172 | TRANSMISSION HOUSING | Main structural casing for gear train |
| 4644301390 | TRANSMISSION HOUSING | Rear housing section for valve body |
| 4644301189 | THREADED BUSH | Sealing insert for tube retention |
| 0636302005 | SCREW PLUG | Hydraulic port closure |
| 0634306198 | O-RING | Static seal for tube-to-housing joint |
| 0634801098 | SEALING RING | Metal crush washer for high-pressure seal |
| 0730365067 | TYPE PLATE | Identification tag for transmission model |
| 0631311009 | GROOVED STUD | Alignment pin for housing assembly |
| 4644301161 | COVER PLATE | Access cover for valve body inspection |
| 0636100621 | HEXAGON SCREW | Fastener for cover plate retention |
