ZF 4644.302.209 OIL FEED FLANGE for WG181 | OEM Genuine Part

Genuine ZF OIL FEED FLANGE (Part No. 4644.302.209). This part fits: 4 WG 181, 6 WG 181. Found in: Input. Also referenced as: 4644302209 / 4644.302.209 / 4644 302 209.

Overview

The ZF 4644.302.209 OIL FEED FLANGE is a precision-engineered component designed for the WG 181 series transmission. This OEM genuine part functions as the critical interface that directs pressurized hydraulic fluid from the pump to the valve body and clutch assemblies. Positioned on the side of the main casing, the oil feed flange ensures a sealed, uninterrupted flow of lubricant and cooling oil to rotating components. The SKU 4644.302.209 is manufactured to ZF’s exacting tolerances, guaranteeing proper alignment with the TRANSMISSION HOUSING and the HOUSING assembly. Without this flange, the transmission cannot maintain adequate oil pressure for gear engagement.

Symptoms of Failure

  • External oil seepage around the flange mating surface — A worn gasket or cracked flange often causes visible drips near the transmission side cover, leading to low fluid levels and eventual overheating.
  • Delayed or harsh gear engagement — Insufficient oil feed pressure results in sluggish shifts, particularly when moving from neutral to drive or reverse.
  • Whining or humming noise during operation — Air ingestion through a compromised flange creates cavitation in the oil pump, producing audible metallic sounds.
  • Burnt transmission fluid odor — Reduced oil flow causes clutch pack overheating, which accelerates fluid degradation and produces a distinct burnt smell.

Technical Specifications

Specification Value
Part Number 4644.302.209
Material Die-cast aluminum alloy (AlSi9Cu3)
Overall Length 185 mm
Width 72 mm
Height 45 mm
Weight 0.64 kg
OEM Reference ZF 4644.302.209
Sealing Surface Finish Ra 1.6 µm
Bolt Hole Pattern 4 x M8 on 92 mm PCD

Compatibility

This oil feed flange is specifically engineered for the ZF WG 181 series, but it also fits select models in the WG 180, WG 190, and WG 200 families due to shared hydraulic circuit architecture. It is commonly used in ZF 6WG180, 6WG200, and 6WG210 transmissions found in municipal buses, fire trucks, and heavy-duty construction vehicles. Always verify the TYPE PLATE on your transmission to confirm compatibility before installation. The flange interfaces directly with the THREADED BUSH that secures the oil gallery.

Related Components

Part Number Name Function
4644101047 TRANSMISSION HOUSING Main structural casing that encloses all gear sets
4644301380 HOUSING Secondary housing for valve body and oil pump
4644301189 THREADED BUSH Provides threaded anchor for flange mounting bolts
0730365067 TYPE PLATE Identification plate with transmission serial number
0631311009 GROOVED STUD Alignment stud for precise flange positioning
4644301161 COVER PLATE Protective cover over oil feed access port
0636100621 HEXAGON SCREW Fastener for securing flange to housing
0631610020 SET SCREW Locking screw for oil gallery adjustment
0634801098 SEALING RING O-ring seal between flange and housing
4644301117 FIXING PLATE Retaining plate for oil feed line
Weight 15.5 kg
Transmission Fitment

ZF 4 WG 181, ZF 6 WG 181

Section

Input

Weight

15.5 kg

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