Overview
The ZF 4644.306.300 PISTON is a critical hydraulic actuation component engineered for the WG 180 and WG 200 series transmissions. This OEM genuine part functions as the primary force-transfer element within the clutch or brake piston assembly, converting hydraulic pressure into mechanical movement to engage gear sets. Positioned inside the transmission housing, the piston must maintain a precise seal and smooth axial travel to ensure proper shift timing. The SKU 4644.306.300 is manufactured to ZF’s exacting tolerances, using high-strength materials to withstand repeated high-pressure cycles and thermal expansion. When this piston degrades, it directly compromises the hydraulic circuit, leading to delayed engagement or pressure loss. For a complete rebuild, always inspect the 4644101164: TRANSMISSION HOUSING and 4644301371: TRANSMISSION HOUSING for wear or scoring that could damage the new piston.
Symptoms of Failure
- Erratic gear engagement or slipping under load: A worn 4644.306.300 piston cannot maintain consistent hydraulic pressure, causing the transmission to slip out of gear during acceleration or uphill driving.
- Oil leaks around the transmission bell housing: Cracks or scoring on the piston surface allow transmission fluid to bypass the seal, resulting in visible drips or puddles beneath the vehicle.
- Delayed or harsh shifting: When the piston sticks or fails to return fully, shift timing becomes unpredictable, often producing a noticeable clunk or lag between gear changes.
- Low transmission fluid pressure warnings: A failing piston reduces overall system pressure, triggering diagnostic trouble codes (DTCs) related to clutch or solenoid performance.
Technical Specifications
| Specification | Detail |
|---|---|
| Part Number | 4644.306.300 |
| Material | Hardened alloy steel with anti-corrosion coating |
| Outer Diameter | Approx. 120 mm |
| Inner Diameter | Approx. 85 mm |
| Height | 35 mm |
| Weight | 0.85 kg |
| OEM Reference | ZF 4644.306.300 |
| Seal Groove | Single internal O-ring groove |
Compatibility
This piston is specifically designed for the ZF WG 180 and WG 200 series transmissions, which are widely used in heavy-duty trucks, buses, and off-highway equipment. It is a direct replacement for the original factory component in these models. While the piston itself is model-specific, it frequently requires replacement alongside the 0730365067: TYPE PLATE for correct identification and the 0631311009: GROOVED STUD for secure mounting. Always verify the transmission serial number against the type plate before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644101164 | TRANSMISSION HOUSING | Encloses the gear train and piston assembly |
| 4644301371 | TRANSMISSION HOUSING | Alternative housing variant for WG 200 |
| 0730365067 | TYPE PLATE | Identifies transmission model and serial number |
| 0631311009 | GROOVED STUD | Secures housing and piston alignment |
| 4644303060 | COVER PLATE | Seals the piston chamber |
| 4644201011 | COVER PLATE | Alternate cover for WG 180 |
| 4644201010 | COVER PLATE | Standard cover for WG 200 |
| 4644301372 | COVER PLATE | Reinforced cover variant |
| 0636610028 | STUD | Mounting fastener for cover plates |
| 0634306525 | O-RING | Seals piston-to-housing interface |
