Overview
The ZF 4644.306.591 COVER is a precision-engineered sealing component designed for the WG 180 and WG 200 series transmissions. This OEM genuine part serves as the protective enclosure for the transmission’s hydraulic control unit, securing internal components against contamination while maintaining critical oil pressure. Positioned on the side of the main gearbox housing, this cover interfaces directly with the TRANSMISSION HOUSING (4642101109) and the TRANSMISSION HOUSING (4642301205) to form a sealed assembly. The SKU 4644.306.591 is a direct replacement for original factory equipment, ensuring exact fitment and material compatibility.
Symptoms of Failure
- Hydraulic fluid seepage around the cover perimeter – A worn gasket or cracked cover allows oil to escape, leading to low fluid levels and erratic shifting.
- Transmission overheating due to pressure loss – A compromised cover reduces internal hydraulic pressure, causing the torque converter to slip and generate excess heat.
- Contaminant ingress causing gear engagement delays – When the cover fails to seal, dirt and debris enter the valve body, resulting in harsh or delayed shifts.
- Visible corrosion or deformation on the cover surface – Repeated thermal cycling can warp the metal, creating gaps that accelerate wear on the TYPE PLATE (0730365125) and adjacent fasteners.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4644.306.591 |
| Material | Die-cast aluminum alloy (A380) |
| Weight | 1.85 kg (4.08 lbs) |
| Overall Dimensions (L x W x H) | 320 mm x 180 mm x 45 mm |
| Bolt Hole Pattern | 8 x M10 on 280 mm centers |
| OEM Reference | ZF 4644.306.591 |
| Sealing Gasket Included | No (sold separately) |
Compatibility
This cover is engineered for the ZF WG 150 series, WG 180, and WG 200 transmission families. It directly replaces the original cover on WG 180 and WG 200 models used in heavy-duty trucks, construction equipment, and agricultural machinery. The part also fits select WG 150 variants when paired with the correct GROOVED STUD (0631311009) kit. Always verify your transmission’s serial number against the OEM parts catalog before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4642101109 | TRANSMISSION HOUSING | Main structural casing for gear sets |
| 4642301205 | TRANSMISSION HOUSING | Secondary housing for auxiliary drives |
| 0730365125 | TYPE PLATE | Identification plate with transmission specs |
| 0631311009 | GROOVED STUD | Alignment dowel for cover installation |
| 4642301168 | SCREEN SHEET | Oil filter mesh for hydraulic circuit |
| 4642301169 | SCREEN SHEET | Fine filtration screen for valve body |
| 0636100621 | HEXAGON SCREW | Fastener for cover attachment |
| 4642301186 | SCREEN SHEET | High-flow oil strainer |
| 4644106324 | SHIFT SYSTEM | Hydraulic shift actuator assembly |
| 4644306598 | PLATE | Reinforcement plate for high-torque applications |
