Overview
The ZF 4644.330.293 DIAPHRAGM is a critical pneumatic control element engineered for the WG 200 Series transmission family. This OEM genuine part functions as a flexible sealing and actuation membrane within the transmission’s hydraulic control unit, precisely regulating air pressure to govern clutch pack engagement and gear selection. Positioned between the valve body and the shift actuator housing, the diaphragm ensures a leak-free barrier that maintains consistent pressure differentials during operation. The SKU 4644.330.293 is manufactured to ZF’s original specifications, guaranteeing exact fitment and reliable service life in demanding commercial vehicle applications.
Symptoms of Failure
- Erratic gear engagement or delayed shifting – A worn or torn diaphragm cannot maintain proper pneumatic pressure, causing hesitation or harsh shifts when the transmission attempts to change gears.
- Oil or air leaks near the shift actuator housing – Deterioration of the rubber material leads to visible fluid seepage around the HOUSING interface, often accompanied by a drop in system pressure.
- Transmission slipping under load – Loss of diaphragm integrity reduces clutch holding force, resulting in RPM flare without corresponding vehicle acceleration, especially during uphill climbs.
- Intermittent neutral or failure to hold park – Advanced wear can cause the diaphragm to rupture completely, leading to sudden loss of drive or inability to engage reverse.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4644.330.293 |
| Material | Nitrile rubber (NBR) with fabric reinforcement |
| Outer Diameter | 120 mm (estimated) |
| Thickness | 4.5 mm (estimated) |
| Operating Temperature Range | -40°C to +120°C |
| Weight | 0.08 kg (estimated) |
| OEM Reference | ZF 4644.330.293 |
| Compatible Fluid | ZF EcoFluid or Dexron III |
Compatibility
This diaphragm is specifically designed for the ZF WG 200 Series, including models WG180, WG200, and WG210. It also fits select variants of the ZF 6HP and 8HP automatic transmissions used in medium-duty trucks and buses. The part integrates directly with the TRANSMISSION HOUSING and is secured using the GROOVED STUD for precise alignment. Always verify the TYPE PLATE on your transmission to confirm model designation before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644101165 | TRANSMISSION HOUSING | Main structural casing that encloses gear sets and hydraulic components |
| 4644301304 | HOUSING | Secondary housing for shift actuator and valve assembly |
| 0730365067 | TYPE PLATE | Identification plate with transmission model and serial number |
| 0631311009 | GROOVED STUD | Fastener for securing diaphragm and housing alignment |
| 4644106300 | SHIFT SYSTEM | Complete shift mechanism including solenoids and valves |
| 4644306500 | COVER PLATE | Protective cover for shift system access |
| 4644159300 | SHIFT SYSTEM | Alternate shift system variant for WG200 |
| 4644306560 | VALVE BLOCK | Hydraulic valve manifold controlling fluid distribution |
| 4644306408 | WASHER | Sealing washer for valve block mounting |
| 4644107015 | SPEEDOMETER | Output speed sensor for transmission control |
