Overview
The ZF 4646.153.412 COUPLING is a critical torque-transfer component engineered for the WG 251 Series and compatible WG 250, WG 260, and WG 310 transmission families. This OEM genuine part sits directly between the transmission output shaft and the driveline flange, ensuring smooth rotational engagement and dampening torsional vibrations. The SKU 4646.153.412 is precision-machined to ZF’s exacting tolerances, making it a direct replacement for worn or damaged couplings in heavy-duty industrial and marine applications. When installed alongside the TRANSMISSION HOUSING (4646101072), it maintains proper alignment and load distribution within the gear train.
Symptoms of Failure
- Driveline shudder or vibration during acceleration: A worn 4646.153.412 coupling loses its dampening capacity, causing noticeable shuddering in the WG 250 or WG 260 transmission under load.
- Metallic clicking or clunking from the bell housing: Excessive play in the coupling produces audible noise, especially when shifting between forward and reverse gears.
- Oil seepage around the output flange area: Degraded coupling seals allow transmission fluid to escape, often mistaken for a failing HOUSING (4646301201) gasket.
- Intermittent gear slipping under heavy torque: As the coupling splines wear, torque transmission becomes inconsistent, mimicking clutch or valve body issues.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4646.153.412 |
| Material | High-strength alloy steel with nitrided splines |
| Outer Diameter | 153 mm |
| Inner Spline Count | 12-tooth, 30° pressure angle |
| Weight | 2.4 kg (5.3 lbs) |
| OEM Reference | ZF 4646.153.412 (Genuine) |
| Torque Capacity | 1,200 Nm (peak) |
Compatibility
This coupling is designed for ZF’s WG series powershift transmissions, specifically the WG 251 Series. It is also a direct fit for the WG 180, WG 200, WG 250, WG 260, and WG 310 models used in construction, agricultural, and material handling equipment. Always verify that the mating COVER (4646301166) and CAP SCREW (0636101051) are in good condition during installation to prevent premature wear.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4646101072 | TRANSMISSION HOUSING | Main structural casing for gear train |
| 4646301201 | HOUSING | Intermediate housing for clutch pack |
| 4646301166 | COVER | Seals and protects internal components |
| 0636101051 | CAP SCREW | Fastener for coupling retention |
| 4646201018 | COVER SHEET | Gasket layer for fluid sealing |
| 4646301277 | SCREEN SHEET | Filter mesh for oil circulation |
| 4646201019 | COVER SHEET | Secondary gasket for output area |
| 0730365125 | TYPE PLATE | Identification label for transmission |
| 0631311009 | GROOVED STUD | Alignment pin for housing assembly |
| 0636010216 | HEXAGON SCREW | Mounting bolt for cover plate |
