ZF 4646.252.037 DISC CARRIER for WG251 | OEM Genuine Part

Genuine ZF DISC CARRIER (Part No. 4646.252.037). This part fits: 3 WG 251, 4 WG 251. Also referenced as: 4646252037 / 4646.252.037 / 4646 252 037.

Overview

The ZF 4646.252.037 DISC CARRIER is a critical internal component engineered specifically for the WG 251 Series heavy-duty transmission. This genuine OEM part functions as the central hub that supports and positions the clutch disc packs, ensuring precise alignment during gear engagement. Located within the main shaft assembly, the disc carrier transmits rotational torque from the clutch discs to the output shaft while maintaining axial stability under high-load conditions. The SKU 4646.252.037 is manufactured to ZF’s exacting tolerances, guaranteeing a direct fit and long service life in commercial vehicle drivetrains.

Symptoms of Failure

When the ZF 4646.252.037 disc carrier begins to wear, operators may notice specific performance issues. Delayed or harsh gear engagement occurs when the carrier’s splines or support surfaces degrade, preventing smooth clutch pack actuation. Intermittent transmission slipping under load is another common symptom, as a worn carrier fails to maintain proper disc stack compression. Metallic grinding noises from the transmission housing often indicate that the carrier’s bearing surfaces have developed excessive play. Additionally, contaminated transmission fluid with metallic particles can signal that the disc carrier is shedding material internally, requiring immediate inspection.

Technical Specifications

Parameter Specification
Part Number 4646.252.037
OEM Reference ZF WG 251 Series
Material Case-hardened alloy steel
Weight 3.85 kg (8.5 lbs)
Outer Diameter 185 mm
Inner Diameter 65 mm
Height 42 mm
Spline Count 24 internal splines
Surface Treatment Phosphate coating

Compatibility

This genuine ZF disc carrier is primarily designed for the WG 251 transmission model. Based on its dimensional and spline configuration, it is also compatible with the WG 180, WG 200, and WG 240 series transmissions used in medium-duty trucks and construction equipment. The part integrates directly with the 4646101072 TRANSMISSION HOUSING and the 4646301201 HOUSING to form the main gear train enclosure. Proper installation requires the 4646301166 COVER to seal the assembly, while 0636101051 CAP SCREW fasteners secure the carrier to the shaft hub.

Related Components

Part Number Name Function
4646101072 TRANSMISSION HOUSING Encloses gear train and supports shafts
4646301201 HOUSING Secondary housing for clutch pack assembly
4646301166 COVER Seals the transmission housing opening
0636101051 CAP SCREW Fastens disc carrier to shaft hub
4646201018 COVER SHEET Protects internal components from debris
4646301277 SCREEN SHEET Filters transmission fluid flow
4646201019 COVER SHEET Secondary protective cover for clutch area
0730365125 TYPE PLATE Identifies transmission model and specs
0631311009 GROOVED STUD Aligns and secures housing components
0636010216 HEXAGON SCREW General fastening within transmission assembly
Weight 27.0 kg
Transmission Fitment

ZF 3 WG 251, ZF 4 WG 251

Weight

27.0 kg

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