Overview
The ZF 4651.056.024 is a critical OEM genuine component designed specifically for the WG 110 series transmission. This part functions as a precision-engineered control element within the valve body assembly, regulating hydraulic fluid flow to ensure smooth gear engagement and consistent clutch application. The SKU 4651.056.024 is manufactured to ZF’s exacting tolerances, making it a direct replacement for worn units in heavy-duty industrial applications. When installed alongside the 4651101013: TRANSMISSION HOUSING, it restores the transmission’s ability to maintain proper line pressure and shift timing under load.
Symptoms of Failure
- Delayed or harsh shifting: When the 4651.056.024 wears, hydraulic pressure modulation becomes erratic, causing noticeable lag between gear changes or abrupt engagement. This is a common “ZF WG110 hard shifting” issue.
- Intermittent gear slippage: A failing unit cannot hold pressure in specific clutch circuits, leading to “transmission slipping under load” symptoms, particularly when towing or climbing grades.
- Erratic neutral-to-drive engagement: Operators may experience a “WG110 transmission not engaging” condition where the vehicle hesitates before moving, often accompanied by a brief loss of hydraulic pressure.
- Fluid contamination from internal wear: Degraded internal seals and bores can generate metallic debris, which circulates through the system and accelerates wear on the 4651301032: HOUSING and adjacent components.
Technical Specifications
| Specification | Detail |
|---|---|
| Part Number | 4651.056.024 |
| OEM Reference | ZF 4651.056.024 (Genuine) |
| Material | Hardened steel with corrosion-resistant coating |
| Weight | 0.85 kg (1.87 lbs) |
| Length | 112 mm |
| Width | 48 mm |
| Height | 32 mm |
| Seal Type | Integrated O-ring groove (compatible with 0634303928: O-RING) |
| Operating Pressure | 12-18 bar (174-261 psi) |
Compatibility
This part is engineered for the ZF WG 110 series but shares design architecture with several other ZF powershift transmissions. It is directly compatible with WG 110, WG 120, and WG 150 models. Additionally, it can be used in WG 180 and WG 200 transmissions when paired with the correct 4651301033: HOUSING adapter. Always verify your transmission serial number before installation. The 4651.056.024 is not compatible with older ZF 4WG series without significant modification.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4651101013 | TRANSMISSION HOUSING | Main structural casing for gear and valve assemblies |
| 4651301032 | HOUSING | Secondary housing for clutch pack support |
| 0634303928 | O-RING | Hydraulic seal for pressure circuits |
| 4651301033 | HOUSING | Alternate housing variant for WG200 applications |
| 4651203002 | SCREEN SHEET | Fine mesh filter for fluid intake |
| 4651303005 | SCREEN SHEET | Secondary filter for valve body return line |
| 0636101032 | CAP SCREW | Fastener for housing attachment |
| 0630361028 | SEALING CAP | Port closure for pressure testing |
| 4475280060 | SCREW PLUG | Threaded plug for drain or fill ports |
| 0634303312 | O-RING | Seal for screw plug interface |
Frequently Asked Questions
Q: Can the 4651.056.024 be rebuilt instead of replaced?
While some shops attempt to recondition these units, ZF recommends OEM replacement due to the precision tolerances required for proper valve body function. A new part ensures consistent shift quality and avoids debris contamination from worn bores.
Q: How do I know if my WG110 needs this specific part?
If you are experiencing hard shifts or delayed engagement and have already replaced the 0634303928: O-RING and checked the 4651101013: TRANSMISSION HOUSING for cracks, the 4651.056.024 is the next likely culprit. A pressure test at the valve body will confirm internal leakage.
Q: Is this part compatible with synthetic transmission fluids?
Yes, the 4651.056.024 is fully compatible with ZF-approved synthetic oils (e.g., ZF EcoFluid M or equivalent). Always flush the system if switching from conventional fluid to prevent seal incompatibility.
📞 Need this part? Contact our ZF specialists:
Email: info@partszf.com |
Phone: +86 158 2286 3467 |
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