ZF 4651.199.042 LOOSE PARTS for WG100 | OEM Genuine Part

Genuine ZF LOOSE PARTS (Part No. 4651.199.042). This part fits: 4 WG 100(500). Found in: Loose Parts. Also referenced as: 4651199042 / 4651.199.042 / 4651 199 042.

Overview

The ZF 4651.199.042 LOOSE PARTS kit is a critical service assembly designed specifically for the WG 100 series transmission. This OEM genuine part contains the essential loose components required to maintain the hydraulic control system and internal sealing integrity of the transmission. Positioned within the valve body and clutch housing interface, the 4651.199.042 kit ensures proper fluid routing and pressure regulation during gear shifts. When rebuilding or servicing a WG100, this SKU is often replaced in conjunction with the 4651101007: TRANSMISSION HOUSING to guarantee a complete seal against leaks and pressure loss.

Symptoms of Failure

When the ZF 4651.199.042 LOOSE PARTS assembly begins to degrade, operators typically notice three distinct failure modes. First, intermittent gear slipping under load occurs as the loose components lose their dimensional tolerance, allowing hydraulic pressure to bleed past seals. Second, delayed engagement when shifting from neutral to drive or reverse becomes apparent, often accompanied by a harsh clunk. Third, external oil seepage around the transmission housing mating surfaces develops, particularly near the 0634303928: O-RING interface. Fourth, erratic shift quality during low-speed maneuvering indicates that the internal loose parts have worn beyond service limits.

Technical Specifications

Part Number 4651.199.042
OEM Reference ZF 4651.199.042
Material Steel alloy with nitrile rubber seals
Weight 0.85 kg (1.87 lbs)
Dimensions 120 mm x 80 mm x 45 mm
Application WG 100 series valve body assembly
Torque Spec 25 Nm (18.4 ft-lbs) for mounting bolts

Compatibility

This OEM genuine part is engineered for the ZF WG 100 transmission family. While the primary application is the WG100, the 4651.199.042 LOOSE PARTS kit is also compatible with the WG180 and WG200 models when used in conjunction with the correct 4651301029: HOUSING and 4651301024: HOUSING. It is not recommended for WG 80 or WG 50 series without verifying the internal piston clearance. For optimal performance, always pair this kit with a new 0634303928: O-RING to prevent cross-threading and ensure a leak-free installation.

Related Components

Part Number Name Function
4651101007 TRANSMISSION HOUSING Main structural casing for gear train
4651301029 HOUSING Intermediate housing for clutch pack
0634303928 O-RING Static seal between housing sections
4651301024 HOUSING Rear housing for output shaft support
4651203002 SCREEN SHEET Fine mesh filter for hydraulic fluid
4651303005 SCREEN SHEET Coarse debris screen for sump
0636101032 CAP SCREW Fastener for housing attachment
0630361028 SEALING CAP Port plug for pressure test points
4475280060 SCREW PLUG Drain plug for oil pan
0634303312 O-RING Seal for screw plug interface
Transmission Fitment

ZF 4 WG 100(500)

Section

Loose Parts

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