Overview
The ZF 4656.056.111 6 WG 160 Powershift Transmission Assembly is a complete, factory-matched unit designed for heavy-duty off-highway applications. This assembly serves as the primary power transfer module within the WG 160 series, integrating the torque converter, planetary gear sets, and hydraulic control system into a single, ready-to-install package. As a complete unit, it eliminates the need for piecemeal component assembly, reducing installation time and ensuring optimal gear engagement under load. The SKU 4656.056.111 is the definitive reference for this specific configuration, which includes the front section housing, rear housing, and all internal rotating elements. When replacing this assembly, technicians often pair it with the 4656201075: HOUS.FRONT SECT to address any structural wear, and the 4656201035: HOUSING REAR PART for complete case renewal.
Symptoms of Failure
- Erratic shifting under load: When the internal clutch packs or valve body wear, the transmission may hesitate or slam into gear, particularly during forward-to-reverse direction changes. This is a common failure mode for the 4656.056.111 assembly.
- Torque converter shudder: A vibration felt through the driveline at low RPM, often accompanied by a whining noise, indicates internal stator or turbine damage within the unit.
- External oil seepage at case joints: Leaks developing between the front and rear housing sections suggest seal failure. Inspect the 4472239178: HOUSING REAR PART for cracks, and verify the 0631306816: CYLINDRICAL PIN alignment to prevent misalignment.
- Loss of power to wheels: Slipping in all gears, without a corresponding rise in engine RPM, points to a failed torque converter or a broken input shaft within the assembly.
Technical Specifications
| Parameter | Specification |
|---|---|
| OEM Part Number | 4656.056.111 |
| Assembly Type | Complete Powershift Unit (6 WG 160) |
| Dry Weight (approx.) | 185 kg (408 lbs) |
| Overall Length | 620 mm |
| Overall Width | 480 mm |
| Overall Height | 510 mm |
| Housing Material | Cast Iron (GGG-40) |
| Torque Converter Diameter | 360 mm |
| Max Input Torque | 1,600 Nm |
| Related Fastener | 0636100817: CAP SCREW |
| Related Filter Media | 4656301016: SCREEN SHEET |
| Alternate Filter Media | 4656301017: SCREEN SHEET |
| Mounting Hardware | 0636100803: CAP SCREW |
| Ventilation Component | 0501316470: BREATHER |
| Oil Supply Component | 0750301003: OIL FEED.HOUSG. |
Compatibility
This complete unit is engineered specifically for the ZF WG 160 series powershift transmissions. It is directly compatible with the WG 160, WG 161, and WG 162 models commonly found in telehandlers, wheel loaders, and agricultural tractors. While the core assembly is unique to the 160 series, certain internal components may cross-reference with the WG 180 and WG 200 series, though full assembly interchangeability is not guaranteed. Always verify the SKU 4656.056.111 against your transmission’s serial plate before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4656201075 | HOUS.FRONT SECT | Front section housing for torque converter |
| 4656201035 | HOUSING REAR PART | Rear section housing for gear cluster |
| 4472239178 | HOUSING REAR PART | Alternate rear housing variant |
| 0631306816 | CYLINDRICAL PIN | Alignment pin for housing assembly |
| 0636100817 | CAP SCREW | Fastener for housing bolts |
| 4656301016 | SCREEN SHEET | Internal oil filter screen |
| 4656301017 | SCREEN SHEET | Alternate oil filter screen |
| 0636100803 | CAP SCREW | Mounting cap screw for valve body |
| 0501316470 | BREATHER | Ventilation breather for case pressure |
| 0750301003 | OIL FEED.HOUSG. | Oil feed housing for lubrication circuit |
