Overview
The ZF 4656.056.118 is a precision-engineered component designed specifically for the WG 160 Series transmission. This OEM genuine part plays a critical role in maintaining hydraulic pressure integrity within the valve body assembly, ensuring consistent clutch engagement and smooth gear shifts under heavy-duty operating conditions. As an original equipment manufacturer (OEM) part, the SKU 4656.056.118 meets ZF’s exacting tolerances for material hardness and dimensional stability, making it essential for rebuilds or preventative maintenance on WG160 transmissions. This component interfaces directly with the TRANSMISSION HOUSING and the HOUS.FRONT SECT to create a sealed hydraulic circuit.
Symptoms of Failure
When the ZF 4656.056.118 begins to wear, operators typically notice three distinct failure modes. First, delayed engagement when shifting from neutral to drive becomes increasingly common, as internal leakage reduces clutch pack pressure. Second, intermittent gear slipping under load occurs during uphill hauls or when towing, often accompanied by erratic shift timing. Third, visible oil seepage around the valve body mating surface may appear, indicating the seal interface has degraded. In advanced cases, erratic shift patterns with harsh downshifts can develop, which may be misdiagnosed as a solenoid issue. These symptoms directly affect the HOUSING REAR PART and the HOUSING REAR PART assembly, where pressure regulation is critical.
Technical Specifications
| Specification | Detail |
|---|---|
| Part Number | 4656.056.118 |
| OEM Reference | ZF 4656.056.118 |
| Material | Hardened alloy steel with corrosion-resistant coating |
| Weight | 0.45 kg (1.0 lb) |
| Length | 82 mm |
| Width | 28 mm |
| Height | 18 mm |
| Thread Pitch | M10 x 1.5 |
| Operating Pressure | 12-18 bar |
| Temperature Range | -40°C to +120°C |
Compatibility
This OEM genuine part is primarily designed for the ZF WG 160 Series transmission, but it also fits select models in the WG180 and WG200 families due to shared valve body architecture. Specifically, it is compatible with WG160, WG161, WG162, WG180, and WG200 transmissions manufactured between 2005 and 2020. For applications in the WG200 series, verify the valve body casting number matches the HOUS.FRONT SECT configuration. The part is not backward-compatible with pre-2000 WG150 units without adapter modifications.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4656101038 | TRANSMISSION HOUSING | Main structural casing for gear train |
| 4656201075 | HOUS.FRONT SECT | Front section housing pump and converter |
| 4656201037 | HOUSING REAR PART | Rear housing for output shaft support |
| 4472239180 | HOUSING REAR PART | Alternate rear housing variant for WG160 |
| 0631306816 | CYLINDRICAL PIN | Alignment pin for housing mating surfaces |
| 4656301148 | FIXING PLATE | Secures valve body to housing |
| 0636100817 | CAP SCREW | M10 fastener for housing assembly |
| 4656301016 | SCREEN SHEET | Fine mesh filter for hydraulic fluid |
| 4656301017 | SCREEN SHEET | Coarse mesh filter for debris protection |
| 0636100803 | CAP SCREW | M8 fastener for valve body cover |
Frequently Asked Questions
Q: Can the ZF 4656.056.118 be reused during a transmission rebuild?
A: No. This is a wear-critical component that should always be replaced with a new OEM part during any WG160 overhaul. Reusing it risks internal leakage and premature failure of the valve body.
Q: How do I verify this part fits my WG160 transmission?
A: Check the transmission serial number plate on the TRANSMISSION HOUSING. If the casting number matches WG160-XXXXX, this part is compatible. For WG180 or WG200 units, measure the valve body bore diameter (must be 28 mm).
Q: What tools are needed to install the 4656.056.118?
A: Standard hex key set (8 mm and 10 mm), torque wrench (25 Nm), and a seal installation tool. Always replace the CAP SCREW and CYLINDRICAL PIN simultaneously to ensure proper alignment.
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Phone: +86 158 2286 3467 |
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