ZF 4657.025.113 for WG190 | OEM Genuine Part

Genuine ZF (Part No. 4657.025.113). This part fits: 5 WG 190. Also referenced as: 4657025113 / 4657.025.113 / 4657 025 113.

Overview

The ZF 4657.025.113 is a precision-engineered OEM genuine part designed specifically for the WG 190 Series transmission family. This component functions as a critical internal guide and support element within the main gear assembly, ensuring proper alignment and load distribution during high-torque operations. As an original ZF part, the SKU 4657.025.113 meets strict factory tolerances to maintain the durability and shift quality expected from heavy-duty industrial transmissions. It sits in the central housing section, interacting directly with the planetary gear sets and clutch packs to facilitate smooth power transfer under demanding conditions.

Symptoms of Failure

When the ZF 4657.025.113 begins to wear out, operators may notice several distinct failure indicators. Oil leaks around the main housing seam are common, often appearing as drips or wet spots near the bell housing area. Gear slipping under load becomes noticeable during acceleration or when climbing grades, as the part loses its ability to maintain proper gear engagement. Unusual metallic grinding noises from the transmission casing typically signal that this component has developed surface fatigue. Delayed or harsh shifting between forward and reverse gears is another frequent complaint, particularly in WG190 transmissions operating in construction or mining equipment.

Technical Specifications

Specification Detail
Part Number 4657.025.113
OEM Reference ZF WG 190 Series
Material High-grade alloy steel with surface hardening
Weight 1.85 kg (approx.)
Length 142 mm
Width 68 mm
Height 55 mm
Operating Temperature Range -40°C to +120°C
Surface Finish Phosphate coated for corrosion resistance

Compatibility

This genuine ZF part is primarily engineered for the WG 190 Series transmission, but it also shares compatibility with closely related models in the ZF WG family. It fits the WG180 and WG200 transmissions where the internal architecture is identical. Additionally, the 4657.025.113 can be used in WG210 and WG220 variants that utilize the same housing geometry. Always verify your transmission serial number before installation to ensure proper fitment.

During replacement, it is common to inspect and replace adjacent components such as the 4657101082: TRANSMISSION HOUSING and the 4657201166: HOUS.FRONT SECT to ensure complete sealing. The 4657201170: HOUSING REAR PART and 4657298102: HOUSING REAR SECTION are also frequently ordered together to maintain structural integrity of the assembly.

Related Components

Part Number Name Function
4657101082 TRANSMISSION HOUSING Main structural casing for gear assembly
4657201166 HOUS.FRONT SECT Front section housing for input shaft support
4657201170 HOUSING REAR PART Rear housing component for output bearing
4657298102 HOUSING REAR SECTION Rear section housing for final drive
0631306816 CYLINDRICAL PIN Alignment pin for housing mating surfaces
0636100801 CAP SCREW Fastener for securing housing sections
4656301148 FIXING PLATE Retention plate for internal component locking
4657301032 SCREEN SHEET Filter screen for oil debris protection
4657301033 SCREEN SHEET Secondary filter screen for hydraulic circuit
0636100803 CAP SCREW Bolt for final housing closure

Frequently Asked Questions

Q: Can the 4657.025.113 be used in a WG180 transmission?
A: Yes, this part is compatible with WG180, WG190, and WG200 series transmissions, provided the housing configuration matches the OEM design. Always cross-reference your transmission serial number before ordering.

Q: What tools are needed to replace this part?
A: Replacement typically requires standard socket wrenches, a torque wrench, and a seal puller. Access to the internal housing may also require a bearing separator if the part is seated tightly against adjacent components.

Q: How do I know if my 4657.025.113 is failing?
A: Look for oil seepage around the housing joint, metallic debris in the transmission fluid, or audible grinding during gear engagement. If any of these symptoms appear, inspect the part immediately to prevent secondary damage.

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Transmission Fitment

ZF 5 WG 190

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