Overview
The ZF 4657.055.319 5 WG 210 Powershift Transmission Assembly represents a complete, factory-grade unit engineered for heavy-duty off-highway applications. This assembly serves as the central power transfer module within the WG 210 series, managing torque distribution across five forward speeds. As a fully assembled unit, the SKU 4657.055.319 eliminates the need for piecemeal component sourcing, ensuring precise hydraulic and mechanical alignment from the outset. The assembly integrates the HOUS.FRONT SECT to protect internal gear sets, while the 螺栓 fasteners secure critical load-bearing interfaces. This complete unit is designed for direct replacement in ZF powershift drivelines, reducing downtime for fleet operators and equipment rebuilders.
Symptoms of Failure
- Erratic gear engagement under load: When the complete assembly wears, operators often report delayed or harsh shifting, particularly when transitioning between forward ranges. This symptom frequently accompanies degraded hydraulic pressure within the clutch packs.
- External oil seepage at housing joints: A compromised O-RING between the front section and main casing leads to visible fluid loss, often mistaken for pan gasket failure. Left unaddressed, this accelerates internal component wear.
- Metallic grinding during neutral-to-drive shifts: Worn planetary gear sets within the 5 WG 210 assembly produce a distinct grinding noise, indicating imminent failure of the CYLINDRICAL PIN that aligns the clutch drum.
- Intermittent loss of forward motion: A failing complete unit may cause the vehicle to stall or refuse to move in specific gear ranges, often traced to cracked valve body passages or fatigued sealing elements.
Technical Specifications
| Parameter | Specification |
|---|---|
| Assembly Weight (estimated) | 185 kg (408 lbs) |
| Overall Length | 620 mm |
| Overall Width | 480 mm |
| Overall Height | 410 mm |
| Housing Material | High-strength cast iron (GGG-40) |
| OEM Reference | ZF 4657.055.319 |
| Torque Capacity | 2100 Nm (max) |
| Speed Range | 5 forward / 1 reverse |
Compatibility
This complete unit is specifically engineered for the ZF WG 210 series, but its design architecture shares mounting patterns and hydraulic interfaces with the WG 180 and WG 200 families. The assembly is commonly found in ZF 5 WG 210 transmissions used in telescopic handlers, wheel loaders, and agricultural tractors from 2020 onward. For WG 180 models, verify the bell housing bolt pattern matches the HOUS.FRONT SECT dimensions. The unit is not backward-compatible with WG 120 or WG 150 series without adapter plates. Always cross-reference the transmission serial number against ZF documentation to confirm fitment.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4657201161 | HOUS.FRONT SECT | Front housing section for gear protection |
| 0636115293 | 螺栓 | Fastener for housing assembly |
| 0634313603 | O-RING | Seal between housing sections |
| 0631306816 | CYLINDRICAL PIN | Alignment pin for clutch drum |
| 0636100801 | CAP SCREW | Fastener for valve body |
| 4656301148 | FIXING PLATE | Secures clutch pack assembly |
| 4657301032 | SCREEN SHEET | Filter screen for oil circuit |
| 4657301033 | SCREEN SHEET | Secondary filter screen |
| 0636100803 | CAP SCREW | Fastener for oil feed housing |
| 4656301047 | OIL FEED.HOUSG. | Housing for oil supply passage |
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